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Can I drive with a bad catalytic converter?

The short answer is no, you should not drive with a bad catalytic converter. Driving with a malfunctioning catalytic converter can be illegal and can cause further damage to your vehicle's emissions system. However, the specific circumstances and potential consequences of driving with a bad catalytic converter are more nuanced.


What is a Catalytic Converter?


A catalytic converter is a crucial component of a vehicle's exhaust system. It is responsible for converting harmful exhaust emissions, such as carbon monoxide, hydrocarbons, and nitrogen oxides, into less toxic substances before they are released into the atmosphere. Catalytic converters play a vital role in reducing air pollution and helping vehicles meet environmental regulations.


Signs of a Bad Catalytic Converter


There are several signs that may indicate a problem with your catalytic converter, including:



  • Reduced fuel efficiency

  • Difficulty starting the engine

  • Unusual engine noises or vibrations

  • Illuminated check engine light

  • Failing emissions test


If you notice any of these issues, it's important to have your vehicle inspected by a qualified mechanic to determine the cause and whether the catalytic converter needs to be replaced.


Consequences of Driving with a Bad Catalytic Converter


Driving with a malfunctioning catalytic converter can have several consequences, including:



  • Increased Emissions: A bad catalytic converter will not effectively convert harmful exhaust emissions, leading to increased air pollution and potential legal issues in areas with strict emissions regulations.

  • Engine Damage: A faulty catalytic converter can cause backpressure in the exhaust system, which can lead to further damage to the engine and other components.

  • Decreased Fuel Efficiency: A bad catalytic converter can reduce your vehicle's fuel efficiency, leading to higher fuel costs and increased environmental impact.

  • Legal Issues: Driving with a malfunctioning catalytic converter may be illegal in some areas, and you could face fines or other penalties if caught.


In summary, it is generally not advisable to drive with a bad catalytic converter. If you suspect an issue with your catalytic converter, it's best to have it inspected and repaired as soon as possible to avoid further damage and legal consequences.

How long can I ride with a bad catalytic converter?


You should not drive with a bad catalytic converter for long, as it could lead to more serious and expensive engine damage or even complete engine failure. If you notice symptoms like a loss of power, poor acceleration, a "rotten egg" smell from the exhaust, or dark smoke, you should get the converter repaired as soon as possible. Driving with a completely clogged converter is especially risky, as it will build up back pressure and cause the engine to stall. 
Risks of driving with a bad catalytic converter

  • Engine damage: A bad converter can cause engine seals to blow, leading to oil leaks and requiring costly repairs or a full engine replacement. 
  • Performance issues: You'll likely experience a noticeable decrease in power and acceleration, as well as poor fuel economy. 
  • Engine failure: If the converter is completely clogged, the resulting exhaust back pressure can quickly lead to engine failure. 
  • Environmental harm: A faulty converter cannot effectively clean exhaust fumes, which is harmful to the environment. 
  • Failing emissions tests: You will likely fail any emissions test, which could result in fines or other legal issues. 

When it might be safe to drive (short-term only)
  • If the check engine light is on but the converter is not physically clogged and you don't have other symptoms, you might be able to drive for a short period. 
  • Symptoms of a non-clogged but malfunctioning converter (which may trigger a "check engine" light) could include stable performance and no unusual noises or smells. 
  • Even in this case, it is still best to get the converter checked and repaired soon, as it could be a precursor to a more serious problem. 



What will happen to my car if I don't fix the catalytic converter immediately?


Damage accumulates to spark plugs, oxygen sensors, and sometimes the catalytic substrate (which can break up and block pipes). Expect progressive decline over weeks to months if left untreated. A physically damaged or inefficient converter that still flows may let the car run for many thousands of miles.



Can a bad catalytic converter ruin your engine?


Yes, a bad catalytic converter can ruin your engine by causing severe backpressure and excessive heat. This can lead to a lack of power, misfires, and damage to internal engine components like spark plugs, valves, and seals. 
This video explains how a bad catalytic converter can cause engine damage: 59sAlex The Car DoctorYouTube · Aug 3, 2024
How a bad catalytic converter can damage your engine

  • Creates excessive backpressure: A clogged or internally broken converter acts as a blockage, trapping exhaust gases. This pressure can prevent the engine from properly expelling exhaust, forcing the engine to work harder and potentially causing components to fail over time, explains Reddit users. 
  • Causes engine misfires: The inability to expel exhaust can lead to improper air-fuel ratios, causing engine misfires and a significant loss of power. 
  • Generates extreme heat: The blockage traps heat, which can warp closely-tolerance engine parts like those in the cylinder head. 
  • Backs up carbon and oil deposits: A clogged converter can send harmful exhaust byproducts back into the engine, causing a "gunk" buildup on vital components like spark plugs and valves, leading to their failure. 
  • Blows engine seals: The extreme pressure can lead to internal engine seals blowing out, causing oil leaks and potentially leading to complete engine failure. 

You can watch this video to learn how to identify symptoms of a failing catalytic converter: 58sHonest Mechanic ColoradoYouTube · Nov 13, 2023
What to do
  • Don't delay repairs: If you notice symptoms like poor acceleration, a rotten egg smell, or a "check engine" light, have your vehicle inspected immediately to prevent serious and costly engine damage. 
  • Get a professional diagnosis: A mechanic can properly diagnose the issue and recommend replacement if the converter is failing. 
  • Replace rather than repair: A failing catalytic converter cannot be repaired and must be replaced to restore the engine's proper function. 

This video demonstrates what to look for when checking your catalytic converter: 59sMechanical BoostYouTube · Jun 8, 2023



How much will it cost to replace a catalytic converter?


Replacing a catalytic converter typically costs $900 to $3,500 or more, with the price heavily influenced by the vehicle's make and model, whether an OEM or aftermarket part is used, and the cost of labor. For many economy cars, the cost may be closer to the lower end, while luxury vehicles and trucks will likely be on the higher end due to more complex and expensive parts. 
Factors affecting the cost

  • Vehicle type: The make, model, and year of your car are major factors. Luxury and heavy-duty vehicles often require more expensive, specialized converters. 
  • Part type:
    • OEM (Original Equipment Manufacturer): These are original parts, which are often more expensive but can last longer. 
    • Aftermarket: These parts are less expensive, but their quality and lifespan can vary significantly. 
  • Labor: Labor costs can range from approximately $75 to $150 per hour, depending on your location and the mechanic's shop rates. 
  • Emissions standards: Some states have stricter emissions regulations, which may require more advanced and expensive catalytic converters. 
  • Complexity of the job: Some vehicles have a catalytic converter built into the exhaust manifold, which can increase labor time and cost. 
  • Additional parts: A replacement may also require replacing an oxygen sensor or other related components. 

Cost breakdown examples
  • Economy Cars: Expect to pay between $500 and $1,200 for simpler models. 
  • Mid-Size and Larger Vehicles: Costs are often between $800 and $1,800 due to more complex systems. 
  • Trucks and SUVs: These can range from $1,000 to $2,500, with diesel models potentially costing more. 
  • Luxury Vehicles: These can cost $2,000 to $4,000 or more due to the premium and advanced converters required. 

Tips for saving money
  • Shop around: Get quotes from multiple repair shops to compare prices. 
  • Check warranties: Your catalytic converter may be covered under a manufacturer's emissions warranty, which typically lasts for eight years or 80,000 miles. 
  • Consider a universal converter: A universal converter can be a cheaper option, especially if you can find a shop willing to weld it into your exhaust system, potentially lowering costs significantly. 


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.