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How do I know if my AC relay is blown?

If your air conditioning unit is not turning on or is not functioning properly, one potential issue could be a blown AC relay. An AC relay is an electrical component that controls the flow of power to the compressor and other AC components. Identifying a blown AC relay can help you troubleshoot and fix the problem quickly.


Signs of a Blown AC Relay


Here are some common signs that your AC relay may be blown:



  • AC unit won't turn on: If your AC unit is not responding when you try to turn it on, a blown relay could be the culprit.

  • Intermittent operation: If your AC unit turns on and off sporadically, the relay may be failing and causing inconsistent power delivery.

  • Buzzing or clicking sounds: When a relay is going bad, you may hear unusual buzzing or clicking noises coming from the AC unit.

  • Tripped circuit breaker: A blown relay can cause the circuit breaker to trip, cutting power to the AC unit.


If you notice any of these symptoms, it's a good idea to check the AC relay as part of your troubleshooting process.


How to Test an AC Relay


To test if your AC relay is blown, you'll need a multimeter. Here are the steps:



  1. Locate the AC relay, which is typically found near the compressor or in the control panel of the outdoor unit.

  2. Turn off power to the AC unit at the circuit breaker.

  3. Use the multimeter to check the relay for continuity. Set the multimeter to the "continuity" or "ohms" setting.

  4. Touch the multimeter probes to the relay terminals. If the multimeter does not register any resistance, the relay is likely blown and needs to be replaced.


If the relay tests as faulty, you'll need to replace it with a new one to restore proper AC operation.


Replacing a Blown AC Relay


Replacing an AC relay is a relatively straightforward process, but it's important to follow safety precautions and manufacturer instructions. Here are the general steps:



  1. Turn off power to the AC unit at the circuit breaker.

  2. Locate the relay, which is typically housed in a control panel or junction box.

  3. Disconnect the wires connected to the relay terminals.

  4. Remove the old relay and install the new one, making sure the terminals are properly connected.

  5. Restore power to the AC unit and test the new relay to ensure it's functioning correctly.


If you're not comfortable working with electrical components, it's best to have a professional HVAC technician handle the relay replacement.

What is the symptoms of a bad contactor on a AC unit?


If your air conditioner unit isn't working correctly, here are a few signs it may be an issue with the contactor.

  • Humming or Buzzing Noise from AC Contactor.
  • Chattering Noise from AC Contactor.
  • Pitting or Excessive Charring on Contactor.
  • AC Condenser Unit Doesn't Turn On.



Will an AC fan run if the contactor is bad?


An AC contactor controls the flow of electricity to all parts of the unit. If the contactor is bad, the AC unit will lose its ability to adequately cool the home and may run continuously, even when the thermostat is turned off.



How much does it cost to fix an AC relay?


Relay Component Cost: The price of an AC relay varies, typically between $10 and $50, depending on the make and model of your air conditioning unit. Labor Charges: Hiring a professional technician costs you between $75 to $150 per hour. The entire replacement process usually takes one to two hours.



What is the most common problem found with a relay failure?


AI Overview Yes, AutoZone can test a starter and also sells relays.  Starter testing 

  • AutoZone offers free starter testing at some locations.
  • You can remove the starter from your vehicle and bring it to an AutoZone.
  • Free parts testing may be subject to availability, location, and vehicle restrictions.
Relay testing
  • AutoZone sells relays for various applications, including the throttle control relay, electric oil pump relay, and more. 
  • AutoZone also sells the OEMTOOLS relay circuit tester, which can test a relay and the entire circuit from the battery to the relay. 
  • The OEMTOOLS relay circuit tester can also be used as a remote control starter. 
Diagnosing a starter relay issue 
  • A common symptom of a bad starter relay is that the engine won't start when you turn the key to the start position.
  • Another symptom is intermittent starting, which can occur if the contactor is pitted and not making a good contact.
You can also watch this video to learn more about symptoms of a bad starter relay:49sHVAC Mechanic YouTube · Aug 4, 2023Generative AI is experimental. Learn more
    tested for free - AutoZone.comHow to get your starter tested: Remove the starter and bring it to a nearby AutoZone. We'll test the starter for free, and it only...AutoZone.comIgnition, Tune Up and Routine Maintenance Relays for Cars, Trucks & SUVsAutoZone.com(function(){
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    What are the symptoms of a bad capacitor on an AC unit?


    Most common first signs of a bad AC capacitor:

    • Vents Not Blowing Cold Air.
    • Higher Than Usual Energy Bills.
    • Unusual Compressor Humming Noises.
    • Older HVAC System.
    • Independent Shutdown.
    • Sluggish Turn On and Operation.
    • AC is Inoperable.



    How do I know if my AC relay is bad?


    If your relay fails, there will be no power to the compressor, so the compressor cannot turn on. Recurring Clicking Noise When Turned On: The relay might struggle to work before the system fails, causing a clicking noise.



    How do I reset my AC relay?


    In AC systems, the air conditioner reset button is on the outside unit's lower edge, typically close to the ground. Some models have the reset button located behind the service panel, which may require tools to remove. Reset buttons are usually red or yellow with a clear “reset” label.



    What are the symptoms of a bad relay switch?


    When a relay fails, the dash lights and warning chimes that normally come on when the key is inserted into the ignition are turned off, and the car is unable to start or turn over. The engine won't start. An engine that would not start or turn over is another common indicator of a problem with the ECM power relay.



    Can AutoZone test a starter relay?


    • tested for free - AutoZone.comHow to get your starter tested: Remove the starter and bring it to a nearby AutoZone. We'll test the starter for free, and it only...AutoZone.com
    • Ignition, Tune Up and Routine Maintenance Relays for Cars, Trucks & SUVsAutoZone.com
    • OEMTOOLS Relay Circuit Tester - AutoZone.comPRODUCT DESCRIPTION. The new OEMTOOLS™ relay circuit tester is not simply a tool to test a relay. It is a tool that can test an en...AutoZone.com
    • Symptoms of a Bad Starter Relay and How to Test If it Has Failed - YouTubeAug 4, 2023 — and so what are going to be some symptoms if a starter relay fails well the most common symptom by far is going to be t...YouTube · HVAC Mechanic



    What would cause an AC relay to burn out?


    Conditions under which burnout is likely to occur
    When the contact voltage exceeds the maximum value (rated), or due to surge voltage of the load, insulation failure can occur between the same polarity contacts or short circuit between different polarity contacts.


    Kevin's Auto

    Kevin Bennett

    Company Owner

    Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.