Loading

How many MPG does a Chevy Express van get?

The Chevy Express van’s fuel economy varies widely by engine, drivetrain, payload, and driving conditions. In general, gasoline models sit in the low-to-mid teens for combined MPG, while the diesel option can push into the low to mid-20s combined. Exact numbers depend on year, trim, and configuration.


For anyone evaluating a Chevy Express, understanding the engine options and how they affect mileage helps with budgeting, route planning, and fleet usage. Here’s a practical guide to what you might expect from common configurations and how to optimize fuel economy in everyday use.


Engine options and typical fuel economy ranges


The following figures reflect common configurations and are intended as approximate ranges. Real-world numbers can vary with payload, terrain, driving habits, and maintenance. For precise EPA estimates by year and engine, consult fueleconomy.gov or GM’s official specs.



  • 4.3L V6 gasoline, rear-wheel drive (RWD): roughly 11–13 mpg in the city, 18–21 mpg on the highway; combined around 13–16 mpg depending on load and conditions.

  • 5.3L V8 gasoline: typically 10–12 mpg city, 17–19 mpg highway; combined around 13–15 mpg with typical cargo.

  • 6.0L V8 gasoline: often 10–11 mpg city, 16–18 mpg highway; combined in the low to mid-teens under typical payloads.

  • 6.6L V8 gasoline (heavy-duty option): heavier and less efficient; about 9–11 mpg city, 15–17 mpg highway; combined around 12–14 mpg when fully loaded.

  • 2.8L Duramax turbo-diesel: diesel option tends to yield better highway efficiency; commonly 18–22 mpg city, 25–29 mpg highway; combined roughly 21–25 mpg under typical operating conditions.


These ranges illustrate the broad differences driven by engine choice. A diesel Express, while more expensive upfront, often delivers the strongest highway efficiency and better long-range cost per mile for light-to-moderate payloads.


Real-world usage and considerations


Beyond engine choice, how you use the van—payload, terrain, traffic, and maintenance—has a big impact on actual MPG. Fleet operators and frequent highway drivers often see different results than urban delivery uses or heavily loaded jobs.



  • Payload and cargo weight: Heavier loads reduce MPG across all engines, with the impact being more noticeable on gasoline V8s.

  • Driving conditions: Frequent stop-and-go city driving lowers MPG more for gasoline engines; highway cruising with steady speeds helps the Duramax diesel shine.

  • Maintenance and tires: Proper tire inflation, regular air-filter and fuel-system maintenance, and timely spark plugs (for gasoline engines) improve economy.

  • Aerodynamics and accessories: Roof racks, extra equipment, and certain body mods can add drag and reduce efficiency.


For fleets and individual buyers, the choice between gas and diesel should factor in annual mileage, typical loads, and the cost of diesel vs gasoline in your region. Checking the latest EPA estimates for the exact year and engine configuration remains the best practice.


Tips to maximize mpg in a Chevy Express


Implementing efficient driving habits and routine maintenance can yield meaningful gains, especially for a utility van that spends a lot of time on the road.



  • Keep tires inflated to the recommended pressure and use the correct tire size to minimize rolling resistance.

  • Plan efficient routes and reduce idling; turn off the engine during long waits when feasible and use auxiliary power only when necessary.

  • Perform regular maintenance: replace air filters, spark plugs (where applicable), and keep fuel injectors clean; use the manufacturer-recommended oil viscosity.

  • Distribute cargo weight evenly and remove unnecessary items to reduce weight and improve handling.

  • Drive at steady, moderate speeds; aggressive acceleration and high-speed driving cost more mpg on any heavy vehicle.

  • Consider a diesel if you log a lot of highway miles with moderate payload, but factor in diesel price and maintenance costs over the vehicle’s life.


Applying these practices can yield incremental fuel-economy improvements, which add up over the life of a commercial van. For precise guidance, track your own routes and compare against EPA figures for your exact model year and engine configuration.


Summary


The Chevy Express van’s MPG varies widely by engine and use case. Gasoline configurations typically land in the low-to-mid teens for combined fuel efficiency, with highway numbers higher than city figures. The 2.8L Duramax diesel offers the best highway and overall efficiency, often delivering in the low-to-mid 20s mpg combined, depending on load and operating conditions. Always check the latest EPA data for your exact year and engine, and apply practical fuel-saving practices to maximize mileage in daily operation.

Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.