How much does it cost to replace a battery in a Ford Hybrid?

A replacement Ford hybrid battery typically costs about 3,000 to 7,000 dollars, with higher prices for plug-in hybrids. Labor adds several hundred to a few thousand dollars, depending on the shop and the job. Warranty coverage can reduce or eliminate out-of-pocket costs if the battery is still under warranty.

What determines the price

Several factors drive the final cost of replacing a Ford hybrid battery. The most consequential ones are the vehicle model and whether it uses a standard hybrid battery or a plug-in hybrid battery, the choice between a new OEM pack or a refurbished/remanufactured unit, and the labor rate at the shop. Additional variables include regional pricing, availability of parts, and whether any related cooling or electrical components must be replaced at the same time.

• Model and battery type (HEV vs. PHEV) determine the pack size and base price.


• New OEM vs refurbished/remanufactured battery packs affect cost and warranty length.


• Labor rates and time required for removal, replacement, and system re-calibration.


• Warranty status and whether the service is performed at a Ford dealer or an independent shop.


• Any associated repairs to cooling, charging, or control modules that may be recommended with a replacement battery.

Understanding these factors helps you compare quotes and avoid surprises when planning the replacement.

Cost outlook by Ford hybrid type

Non-plug-in hybrids (HEVs)

For typical Ford hybrids that do not plug in, such as Fusion Hybrid or Escape Hybrid, the battery replacement price generally falls in the range of 3,000 to 5,500 dollars for the pack and labor. This assumes a standard high-voltage battery pack and straightforward replacement work. Prices can dip toward the lower end if a refurbished unit is used and the job is performed at a shop with lower labor rates, but warranties may be more limited.

• Typical range: roughly 3,000–5,500 dollars


• What’s included: battery pack, installation, and basic system re-calibration


• Warranty considerations: often aligned with the battery’s own warranty or the shop’s terms

Note: If the vehicle’s battery is part of a broader drivetrain issue, or if cooling system components need replacement, the cost can be higher. Always confirm what is included in a quoted package.

Plug-in hybrids (PHEVs)

Plug-in hybrids like the Ford Escape PHEV or Fusion Energi use larger battery packs and typically cost more to replace. Expect ranges from about 6,000 to 12,000 dollars or more for a complete pack replacement and installation. The exact price depends on pack capacity, whether you install a new OEM pack or a refurbished unit, and labor charges. Some models may also require more extensive calibration work after installation.

• Typical range: roughly 6,000–12,000 dollars (or higher in some cases)


• Factors: pack size, OEM vs refurbished, dealer vs independent shop


• Warranty considerations: battery warranties for PHEVs may mirror HEV terms, with potential extension options

Plug-in hybrids generally present higher upfront costs due to the larger high-voltage battery, but a portion of the cost can be offset by longer warranties or support programs from Ford or third-party providers.

Warranty coverage and service options

Ford typically provides a warranty on hybrid components that can affect out-of-pocket costs. In the United States, many Ford hybrid components, including the high-voltage battery, are covered under a long-term warranty—commonly up to 8 years or 100,000 miles, whichever comes first. Some states or models may have different terms or extensions, so it’s important to verify coverage for your specific vehicle and VIN. If the battery fails within warranty, the replacement may be free or subsidized. Outside of warranty, you can choose OEM new packs, remanufactured packs, or third-party refurbished units, each with its own warranty terms.

• New OEM battery with full warranty


• Remanufactured/refurbished packs at lower cost but varying warranties


• Extended warranty options that may cover hybrid components beyond the base term

Always check with your Ford dealer or authorized service center for current warranty terms and eligibility for your vehicle’s year and model.

Ways to minimize costs and get quotes

To keep replacement costs in check, consider these practical steps before authorizing work:

• Obtain multiple quotes from Ford dealers and independent shops to compare price and warranty terms.


• Ask about refurbished or remanufactured packs with a solid warranty if you’re comfortable with non-new components.


• Check whether any cooling system or sensor issues are contributing to the battery problem and address them concurrently if needed.


• Explore any applicable Ford service programs, recalls, or extended coverage that might apply to your VIN.


• Consider whether battery reconditioning or partial repairs could extend the life of an aging pack as a temporary solution, depending on availability and advisability for your model.

Being informed about options can help you balance reliability, longevity, and total cost of ownership when your Ford hybrid battery needs replacement.

Summary

Replacing a Ford hybrid battery is a significant maintenance cost that varies by model, battery type (HEV vs PHEV), and whether you buy new or refurbished. For non-plug-in hybrids, expect roughly 3,000 to 5,500 dollars, while plug-in hybrids can range from about 6,000 to 12,000 dollars or more. Labor and regional rates play a big role, and warranty coverage can dramatically reduce or cover the expense if the failure occurs within terms. When planning, compare quotes from dealers and independent shops, consider warranty options, and verify whether any related cooling or electronics issues need attention alongside the battery replacement.

How much is a battery for a 2019 Ford Fusion Hybrid?

Replacing a Ford Fusion hybrid battery at a dealership often costs between $4,000 and $6,000. At Greentec Auto, our prices start around $1,195, and that includes installation in most locations. We offer strong warranty coverage and flexible options based on your needs.

How much is a Ford hybrid battery replacement?

$2,000 to $8,000
How much is the average Ford hybrid battery cost? It all depends on your model year and trim, but the average Ford hybrid battery cost ranges anywhere from $2,000 to $8,000.

Is it worth replacing a hybrid battery?

Yes, replacing a hybrid battery is often worth it because it restores performance and fuel efficiency, is less expensive than buying a new car, and can enhance the vehicle's resale value. It is especially a good decision if the rest of the car is in good condition and the battery is the primary issue. 
Financial and resale value

• Cost savings: A new or professionally rebuilt battery is a significant investment, but it is far cheaper than purchasing a new hybrid vehicle. 
• Resale value: Replacing the battery can significantly increase the resale value of your hybrid, as a failing battery can make a car difficult to sell. 
• Avoids the cost of a new car: If you're weighing the cost against buying a new car, replacing the battery is often the more cost-effective choice. 

This video explains the financial benefits of replacing a hybrid battery: 58sGreentec EV and Hybrid BatteriesYouTube · Apr 12, 2025
Performance and longevity

• Restores performance: A new battery restores the vehicle's performance, including acceleration and fuel efficiency, which are compromised with a failing battery. 
• Extended life: A new battery can give your hybrid many more years of reliable driving, potentially another 100,000 to 200,000 miles with proper maintenance. 
• Continued reliability: If the rest of the car is in good running order, a battery replacement is a sound way to keep it on the road for many more years. 

Environmental impact

• Reduces e-waste: By replacing the battery instead of scrapping the whole car, you prevent toxic battery materials from ending up in landfills. 
• Keeps a vehicle running clean: Replacing the battery allows the car to continue operating efficiently, which is better for the environment than driving a less-efficient gas-powered car or buying a new one. 
• Supports a circular economy: Replacing parts like hybrid batteries supports a more sustainable, circular economy by reusing and recycling resources. 

What to consider

• Condition of the rest of the car: It is most worthwhile to replace the battery if the rest of the vehicle is in good shape and doesn't have numerous other issues. 
• Cost comparison: Compare the total cost of the battery replacement with the cost of buying a replacement vehicle. 
• Battery options: You can choose between a new, rebuilt, or refurbished battery. A new battery will have the longest lifespan, while rebuilt options can be more affordable. 

How long does a Ford hybrid battery last?

Ford F-150 Hybrid Battery Life
The Ford F-150 Hybrid is one of the most innovative hybrid trucks on the market, blending power and efficiency. The Ford F-150 hybrid battery life is designed to last over 150,000 miles under normal driving conditions, with many owners reporting even longer lifespans.