How much does it cost to replace a catalytic converter on a Ford Expedition?
The typical installed price range for replacing a catalytic converter on a Ford Expedition is about 500 to 3,000 dollars, depending on whether one or two converters are involved, and whether you use aftermarket or OEM parts, plus local labor rates.
The Ford Expedition’s exhaust system can involve more than one catalytic converter, and costs rise with the number of units replaced, the part choice, and the labor market in your area. This article breaks down the main cost drivers, provides rough price ranges, and offers tips to manage the total bill.
What drives the cost
Prices are influenced by the number of converters, the part source (aftermarket vs OEM), labor time and rate, and any related components that might need replacement during the job.
- Number of catalytic converters: Many Expeditions have two catalysts (one on each bank). Replacing both increases parts and labor costs compared with a single-cat replacement.
- Part type: Aftermarket catalytic converters are generally cheaper than OEM units. OEM catalysts can be substantially more expensive but are designed to match factory emissions specifications.
- Labor costs: Labor rates vary by region and shop. In the United States, typical shop rates range from about $100 to $180 per hour, and the job can take 1.5 to 4 hours or more depending on access and complications.
- Additional components: Oxygen sensors, gaskets, clamps, or heat shields may also need replacement, adding a few hundred dollars to the bill in some cases.
- Vehicle condition and engine setup: Access to the exhaust system, rusted hardware, or seized bolts can complicate the repair and raise labor time.
Replacing catalytic converters can also be a theft target, so some owners consider anti-theft options or reinforced shielding as part of the overall plan and cost.
Estimated price ranges by setup
Prices vary widely depending on whether you need a single converter or both, and whether you choose aftermarket or OEM parts. The following ranges reflect typical U.S. market pricing as of 2024–2025 and include parts plus labor for a standard installation.
- Single catalytic converter replacement (aftermarket parts): Parts roughly $150–$400; labor about $100–$300; total roughly $300–$700.
- Single catalytic converter replacement (OEM parts): Parts roughly $600–$1,100; labor about $100–$300; total roughly $700–$1,400.
- Dual catalytic converters replacement (both banks, aftermarket parts): Parts roughly $600–$1,000; labor about $200–$500; total roughly $800–$1,500.
- Dual catalytic converters replacement (both banks, OEM parts): Parts roughly $1,000–$2,000; labor about $200–$600; total roughly $1,200–$2,600.
Note: These ranges are meant to provide a ballpark. Actual prices can be higher or lower based on your specific Expedition model (engine type and year), the shop you choose, local labor rates, and any additional work required during the replacement.
Ways to save money on the replacement
Consider these approaches to keep costs in check while ensuring a proper repair.
- Shop around and get multiple written quotes from independent exhaust shops and dealer service departments.
- Ask for direct-fit aftermarket converters if your vehicle supports them; they’re typically cheaper than OEM units.
- Confirm whether the vehicle is still under emissions or powertrain warranties that might cover all or part of the repair.
- Request a detailed scope of work to avoid paying for unnecessary components; check if sensors or gaskets are included in the quote.
- Check for local promotions or financing options that some shops offer for auto repairs.
Also consider the timing of the repair. If the job is not urgent, shopping around and waiting for a favorable quote can reduce the total cost significantly.
What to know before you replace
Before consenting to a replacement, verify the diagnosis: a failing catalytic converter should be confirmed by appropriate diagnostics, such as a scan for catalyst efficiency codes and, if needed, a visual or backpressure assessment. If a converter is still under warranty or an emissions program, you may have coverage that reduces or eliminates cost.
Planning ahead can also save difficulties later. If you suspect theft risk, talk with the shop about options like anti-theft shields or extended warranties that cover labor and uncommon failures.
Summary
For a Ford Expedition, catalytic converter replacement costs hinge on how many converters are involved, part source (aftermarket vs OEM), and local labor rates. Typical installed ranges are roughly $300–$700 for a single aftermarket converter, $700–$1,400 for a single OEM unit, and $800–$2,600 if both converters are replaced (depending on aftermarket vs OEM). Always get multiple quotes, confirm what’s included, and check for warranty coverage to minimize out-of-pocket expenses. Planning ahead and understanding the factors can help you navigate a repair that can be essential for emissions compliance and engine performance.
