How much does it cost to replace a catalytic converter on a Ford Transit?

Typically, replacing a catalytic converter on a Ford Transit costs about $500 to $2,000 for gasoline versions, and roughly $1,500 to $6,000 for diesels with advanced aftertreatment systems. The exact price depends on engine type, the specific converter, whether you use OEM or aftermarket parts, local labor rates, and the shop you choose.

The Ford Transit comes in gasoline and diesel configurations, and the exhaust system differs accordingly. In diesel models, the aftertreatment system (including the DOC/DPF) often drives most of the cost, while gasoline Transits rely mainly on the standard catalytic converter. Prices can spike if multiple components are involved, sensors must be replaced, or if the converter is stolen. This article breaks down the cost landscape, common price ranges, and how to get reliable estimates from repair shops.

What affects the price

Several factors determine the total replacement cost for a catalytic converter on a Ford Transit. Consider these elements when budgeting and shopping for quotes.

• Engine type: gasoline vs diesel. Diesel engines use diesel aftertreatment (DOC/DPF), which often adds expense.


• Converter type and location: front, main, or secondary catalytic units; additional catalysts or sensors may be involved.


• OEM vs aftermarket parts: aftermarket parts are typically cheaper but may have varying fit and longevity.


• Labor rates: regional differences and shop labor rates can significantly affect the total.


• Extent of work: whether only the converter is replaced or if the entire exhaust pipe, sensors, or adapters must be addressed.


• Diagnostics and labor time: some jobs require extra time to diagnose related issues (check engine codes, O2 sensors, or leaks).


• Theft risk: catalytic converter theft can lead to additional costs if multiple components are damaged or replaced.


• Vehicle condition and age: older vehicles may require more extensive exhaust work beyond the converter.

In practice, these variables mean that two identical model years can yield noticeably different quotes from independent shops.

Typical price ranges for Ford Transit replacements

Prices vary by drivetrain and part type. The ranges below reflect common market rates for typical installations and are intended to help with budgeting and comparison shopping.

• Gasoline Ford Transits — catalytic converter replacement: parts roughly $150 to $600 for aftermarket units, $400 to $1,200 or more for OEM parts; labor typically $150 to $350. Total commonly $500 to $2,000.


• Diesel Ford Transits — diesel aftertreatment (DOC/DPF) replacement: parts often $1,000 to $4,000 or more; labor typically $400 to $1,800. Total commonly $1,500 to $5,800, with higher-end OEM units or difficult access pushing higher.


• DPF cleaning or regeneration (where feasible): parts and service typically $300 to $1,200, depending on scope and vehicle.

Note that these ranges can shift with year, model, regional pricing, and whether additional exhaust components must be addressed. Always obtain multiple quotes for the most accurate estimate.

Getting an accurate estimate

To ensure you receive a reliable and complete quote, follow these steps when shopping for replacement work.

1. Identify your exact Ford Transit model year, engine type, and whether you have a gasoline or diesel drivetrain.


2. Ask for a breakdown that separates parts, labor, and any diagnostics or disposal fees; confirm OEM vs aftermarket parts.


3. Clarify whether the service includes only the catalytic converter or also related components (pipes, sensors, clamps, gaskets).


4. Get quotes from at least three reputable shops; check for technician qualifications and warranty terms on parts and labor.


5. Request written estimates and ask about turnaround time and any potential for additional charges if further exhaust work is required after inspection.

Compare not only price but also the level of warranty, the expected timeframe, and the shop’s approach to any related issues that might arise after installation.

Summary

Replacing a catalytic converter on a Ford Transit varies widely by engine type and aftertreatment needs. Gasoline Transits typically fall in the $500–$2,000 range, while diesels with DOC/DPF systems often run $1,500–$6,000 or more, depending on parts and labor. Price drivers include OEM vs aftermarket parts, regional labor costs, and whether additional exhaust components or sensors are involved. To avoid surprises, obtain multiple written estimates, understand what is included, and consider both warranty and long-term reliability when choosing parts.

How much does it cost to replace a catalytic converter on a Ford Transit Connect?

The average cost for a Ford Transit Connect Catalytic Converter Replacement is between $2,493 and $2,642. Labor costs are estimated between $319 and $469 while parts are typically priced around $2,174.

How much does it cost to replace a catalytic converter on a 2015 Ford Transit 150?

The average cost for a Ford Transit-150 Catalytic Converter Replacement is between $2,622 and $2,813. Labor costs are estimated between $219 and $321 while parts are priced between $2,404 and $2,492. This range does not include taxes and fees, and does not factor in your unique location.

Is it worth replacing a catalytic converter?

Yes, replacing a catalytic converter is often worth it to avoid legal penalties, significant engine damage, and poor performance. While the initial cost is high, driving without one is not recommended due to the risk of failing emissions tests, a loud engine, reduced fuel efficiency, and potential damage to other engine components. 
Reasons to replace your catalytic converter 
This video explains the reasons why replacing a catalytic converter is worth it: 49sStudent LessonYouTube · Sep 18, 2023

• Avoid legal and inspection issues: Many states require a working catalytic converter to pass emissions and smog tests for vehicle registration. Driving without one is illegal in most places. 
• Prevent engine damage: A malfunctioning or clogged converter can cause the engine to work harder, leading to sluggishness, misfires, and other issues. Continued driving can lead to more extensive and costly engine damage or failure. 
• Improve vehicle performance: A new converter will restore engine performance, improve acceleration, and can prevent other problems like stalling. 
• Increase fuel efficiency: A clogged converter can decrease your gas mileage, so replacement can improve your fuel economy. 
• Reduce harmful emissions: The primary function of a catalytic converter is to reduce harmful pollutants from your vehicle's exhaust, which is beneficial for the environment. 

When to consider replacement

• Signs of a problem: Look for symptoms like reduced engine power, a sulfur or rotten egg smell from the exhaust, poor acceleration, or a loud rattling noise from the exhaust system. The "check engine" light is often a sign of a failing catalytic converter, but it could also be triggered by other engine issues, so a proper diagnosis is important. 
• Cost vs. long-term cost: Even though replacement is expensive, the cost of ignoring the problem can lead to even more expensive engine repairs down the line. 
• Repair vs. replacement: If the catalytic converter is damaged, get an estimate for both repair and replacement. Often, replacement is the better option if the repair cost is similar to a new part. 

Can I still drive with a bad catalytic converter?

You can technically drive with a bad catalytic converter, but it's not recommended, especially if it's clogged, as it can lead to engine damage, poor performance, and potential legal issues. If the converter is simply inefficient but not blocked, you may be able to drive for a while, but if it becomes clogged, it can cause severe issues like engine misfires or a total loss of power, as the exhaust cannot escape. A professional diagnosis is needed to determine the extent of the problem. 
This video explains the symptoms of a bad catalytic converter: 1m8020 AutomotiveYouTube · Apr 14, 2024
Risks of driving with a bad catalytic converter

• Engine damage: A clogged converter can cause extreme back pressure, which can damage engine components like crankshafts, rings, and bearings over time. 
• Poor performance: You may experience a significant loss of power, engine misfires, rough idling, and an inability to accelerate past a certain speed. 
• Legal issues: In many areas, it is illegal to drive with a faulty or missing catalytic converter, and you could be fined or fail an emissions test. 
• Increased emissions: A failing converter will not properly clean the exhaust, leading to increased pollution. 

What to do if you suspect a bad catalytic converter

• Avoid driving: If you suspect a clogged converter, it is best to avoid driving the car to prevent further damage. 
• Get a professional diagnosis: Have a mechanic diagnose the issue to determine if the converter is clogged or just inefficient. 
• Consider towing: If you have to move the vehicle, consider using a tow truck to take it to a repair shop. 

You can watch this video for more information on the risks of driving with a bad catalytic converter: 47sTalkingTechTrendsYouTube · Apr 21, 2025