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How much does it cost to replace a fuel pump on a Ford Fusion?

The average cost to replace a fuel pump on a Ford Fusion ranges from $500 to $800, including parts and labor. This can vary depending on the specific model year, location, and mechanic performing the repair.


Understanding the Fuel Pump Replacement Cost


The fuel pump is a critical component in a vehicle's fuel system, responsible for delivering fuel from the tank to the engine. When a fuel pump fails, it needs to be replaced to ensure proper engine operation and prevent further damage. The cost of a fuel pump replacement on a Ford Fusion can be broken down as follows:



  • Parts Cost: The fuel pump itself typically costs between $200 and $400, depending on the specific model year and whether you choose an original equipment manufacturer (OEM) or aftermarket part.

  • Labor Cost: The labor cost to replace the fuel pump can range from $300 to $400, depending on the mechanic's hourly rate and the complexity of the repair.

  • Additional Costs: In some cases, additional parts or repairs may be required, such as replacing the fuel filter or addressing any underlying issues in the fuel system. These additional costs can add $100 to $200 to the overall repair bill.


It's important to note that the cost can also vary depending on the location and the mechanic performing the repair. Prices may be higher in urban areas or at dealerships compared to independent repair shops.


Signs of a Failing Fuel Pump


Recognizing the signs of a failing fuel pump can help you address the issue before it leads to a complete breakdown. Some common symptoms of a failing fuel pump on a Ford Fusion include:



  • Difficulty starting the engine: A failing fuel pump may not be able to provide enough fuel to the engine, making it difficult to start the vehicle.

  • Stalling or hesitation during acceleration: If the fuel pump is not delivering enough fuel, the engine may stall or hesitate when you try to accelerate.

  • Decreased fuel efficiency: A failing fuel pump can cause the engine to work harder, leading to decreased fuel efficiency.

  • Unusual noises from the fuel tank: As a fuel pump ages, it may start to make unusual noises, such as whining or grinding sounds, from the fuel tank area.


If you notice any of these symptoms, it's important to have your Ford Fusion inspected by a qualified mechanic to determine the root cause and prevent further damage to the vehicle.

How much is a fuel pump for a Ford Fusion?


The average cost for a Ford Fusion Fuel Pump Replacement is between $959 and $1,209. Labor costs are estimated between $315 and $463 while parts are priced between $644 and $746. This range does not include taxes and fees, and does not factor in your unique location.



What is a symptom of a bad fuel pump?


Common symptoms of a bad fuel pump include a whining noise from the fuel tank, difficulty starting the car or long cranking times, and engine stalling or sputtering. Other signs are a loss of power during acceleration, poor gas mileage, and a "check engine" light. If you notice these issues, it's best to have your fuel pump diagnosed by a professional to prevent further damage.
 
Performance and starting issues

  • Difficulty starting: The engine may crank but fail to start because the pump isn't supplying enough fuel pressure. 
  • Long cranking time: It takes longer than usual for the engine to start because the pump isn't holding pressure in the fuel line. 
  • Engine stalling: The engine may stall while driving or idling, which can be dangerous as power steering and brakes can be lost. 
  • Loss of power: You may feel a noticeable lack of power, especially when accelerating, going uphill, or carrying heavy loads. 
  • Sputtering or surging: The engine may sputter, hesitate, or surge unpredictably. 

Other indicators
  • Unusual noises: A loud whining or humming noise from the fuel tank area is a classic sign of a failing pump. 
  • Decreased fuel efficiency: The engine may burn more fuel as the pump struggles to deliver the correct amount. 
  • Check Engine Light: The light may come on, often in conjunction with other symptoms like stalling. 



Is it worth it to replace a fuel pump?


Yes, replacing a fuel pump is often worth it to avoid serious engine damage and safety risks. Ignoring a failing fuel pump can lead to symptoms like difficulty starting, stalling, poor performance, and a decrease in fuel efficiency. Replacing it is crucial for proper engine function and can prevent more costly repairs down the line. 
Why replacing it is worth it

  • Prevents serious engine damage: A faulty fuel pump can starve the engine of fuel, causing it to overheat and leading to expensive engine damage. 
  • Avoids safety risks: A fuel pump failure can cause a sudden loss of power, which is dangerous when driving, and can even increase the risk of a fire. 
  • Improves performance: A new fuel pump can resolve issues with slow acceleration, rough running, and poor fuel economy, helping to restore optimal engine performance. 
  • Restores starting reliability: If the car is struggling to start or won't start at all, the fuel pump is a likely culprit. 

When to consider replacement
  • Mileage: Fuel pumps typically last 100,000 to 200,000 miles, so it may be time for a replacement if your vehicle is in this range and showing signs of trouble. 
  • Warning signs: Pay attention to symptoms like a whining noise from the fuel tank area, long cranking times, or stalling, as these are all indicators of a problem. 
  • Check engine light: A "Check Engine" light can sometimes be triggered by fuel system issues, so it's important to have the problem diagnosed to confirm if the pump is the cause. 

What to consider before replacing
  • Vehicle's overall condition: Consider the overall value and condition of the vehicle. Replacing a fuel pump is a significant expense, so it's essential to weigh the cost against the car's remaining lifespan. 
  • Cost of repair: The cost to replace a fuel pump can vary, but it is often cheaper to replace it proactively rather than wait for a breakdown to occur, especially if it leads to further damage. 
  • DIY vs. professional: Replacing a fuel pump can be a challenging job, so consider your own mechanical skills and whether you should have a professional do the work. 



How much does it cost to replace a fuel pump on a 2016 Ford Fusion?


The average cost to replace a fuel pump on a 2016 Ford Fusion is between $611 and $894, including parts and labor. This can vary depending on your vehicle's specific engine and whether you use an official Ford part or an aftermarket one, which can range from around $166 to over $500 for the part alone. For the most accurate estimate, it is best to get a quote from a local mechanic or dealership. 
Cost breakdown

  • Total cost: The average national cost for a fuel pump replacement is between $611 and $894. 
  • Parts: The cost of the fuel pump part itself can range from approximately $166 to over $500, depending on the brand and type (aftermarket vs. OEM). 
  • Labor: Labor costs vary based on the complexity of the job, with some mechanics quoting around $1125 total for the job. 

Factors that influence the cost
  • Engine type: Different engine configurations can affect the labor time and part cost. 
  • Part choice: Using an official Ford (Motorcraft) part may be more expensive than using an aftermarket part. 
  • Shop vs. DIY: A do-it-yourself approach can save money on labor, but it is a moderately complicated job that is best left to a professional if you are not experienced. 
  • Labor rates: The hourly labor rate at a dealership or independent shop can also influence the final price. 

How to get the best price
  • Shop around: Get quotes from multiple mechanics and dealerships to compare prices.
  • Ask for an upfront quote: Ensure you receive a written quote before any work is started to avoid surprise charges.
  • Inquire about part options: Ask about the cost difference between OEM and aftermarket parts to see which best fits your budget. 


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.