How much does it cost to replace a thermostat in a Ford Fusion?
Replacing a Ford Fusion thermostat typically costs about $200 to $350, depending on engine and local labor rates.
The thermostat is a small but critical component in the cooling system. When it fails, the engine can overheat or run inefficiently, and replacement is a common, relatively affordable repair. This article breaks down what goes into the price, how it can vary by model year and engine, and tips for getting a fair estimate.
What drives the cost
Costs are influenced by three broad factors: the price of the thermostat unit itself, the amount of labor required to access and replace it, and the shop’s hourly rate. Access to the thermostat can vary by engine and model year, which changes how long the job takes and how much disassembly is needed.
- Thermostat unit price: typically about $15–$60 depending on brand and whether you choose OEM (Ford/Motorcraft) or aftermarket parts.
- Coolant costs: if the coolant needs to be drained and replaced, expect a modest add-on (roughly $5–$20 for coolant plus disposal fees).
- Gaskets, seals, and miscellaneous hardware: usually $2–$15.
- Labor time: commonly 1–2 hours for a straightforward installation, but can be longer if extra components must be removed to gain access.
- Labor rate: varies by region and shop type, typically about $75–$150 per hour in many U.S. areas; dealership rates may be higher.
- Access and complexity: some Fusion engines place the thermostat in a hard-to-reach location, increasing time and cost.
Conclusion: The price you pay quickly reflects how accessible the thermostat is and what your local labor market charges. Most Fusion thermostat jobs land in a practical range, with higher-end regional rates or unusually difficult access nudging the total higher.
Typical price ranges by engine and access
Ford Fusion models from various years used different engines (for example, 2.5L and EcoBoost variants). The exact engine layout affects how long the job takes and how much disassembly is needed. In general terms, you can expect the following guidance in standard repair shops:
The total bill typically falls in the broader range of about $180 to $350 for standard-access installations. If the engine setup is more labor-intensive or a dealership is used, totals can approach or exceed the upper end of that range, potentially reaching around $400 or more in some markets.
DIY versus professional service
Replacing a thermostat yourself can save money if you have the right tools and mechanical know-how, but it requires draining and refilling the cooling system and properly bleeding air from the system to prevent air pockets and overheating. If you’re not confident in cooling-system work, commissioning a trained technician is a safer option.
Assessing your DIY readiness
Evaluate your comfort with tasks such as draining coolant, ensuring the system is properly refilled, and checking for leaks after the job. Mistakes can lead to overheating and engine damage.
What to ask a shop
When shopping for quotes, ask about whether coolant is included, whether a new gasket is provided, the estimated labor hours, and if any other cooling-system components are recommended or required during the service.
Summary
For a Ford Fusion, the typical all-in cost to replace the thermostat is around $200 to $350, with part costs usually a small fraction and labor driving most of the price. Access difficulty and local labor rates are the main price determinants. Always obtain multiple quotes, confirm whether coolant is included, and consider whether any related cooling-system parts may need attention during the service. If you’re unsure about the job, opting for a professional mechanic is advisable to avoid inadvertently causing overheating or leaks.
How much does it cost to replace a thermostat in a 2017 Ford Fusion?
The total cost to replace a 2017 Ford Fusion thermostat typically ranges from $150 to over $900, depending on labor rates and whether the thermostat housing is also damaged. The parts themselves are inexpensive, ranging from about $20 to $57, but the total price can vary significantly based on your vehicle's specific engine and the labor involved.
Cost breakdown
This video explains how to check if your thermostat is faulty: 38sElectrical Car Repair LIVEYouTube · May 10, 2020
- Parts: The thermostat itself is relatively inexpensive, with parts costing approximately $20 to $57.
- Labor and total cost:
- For a standard thermostat replacement, labor costs can add $150 to $500.
- Some models, like the 1.5L turbo, have higher labor estimates, potentially reaching $919 due to more complex labor or the need to replace additional parts like the housing, as shown in YourMechanic's estimates.
- Some users have reported quotes as high as $700-$900, especially if the thermostat housing unit is cracked.
What to consider
- Engine type: Costs vary depending on your Fusion's specific engine. For example, a 2017 1.5L turbo is listed with a higher estimate than a 2.5L, notes YourMechanic.
- Labor vs. DIY: While thermostats are inexpensive, the job requires some mechanical skill. If you are not comfortable, a professional can ensure the job is done correctly, often with a warranty.
- Additional parts: It's a good idea to ask for a full inspection, as a mechanic might find other issues, like a cracked thermostat housing, that will increase the final cost.
How much is a thermostat for a 2012 Ford Fusion?
The range of prices of Thermostats for the 2012 Ford Fusion goes from $4.49 up to $56.99 for the most premium parts.
Can you still drive your car if the thermostat is bad?
You can technically drive your car with a bad thermostat, but whether it's safe depends on how it failed. If it's stuck open, you can drive it, but the engine will run too cold, consume more fuel, and wear out faster. If it's stuck closed, it's very dangerous, and you should not drive it, as the engine will overheat and could suffer severe damage.
If the thermostat is stuck open
- Symptoms: Your engine may take longer to warm up and may not reach its proper operating temperature.
- Dangers:
- Lower fuel efficiency: The engine will use more gas.
- Increased engine wear: Running too cold can lead to sludge buildup and shorten the engine's life.
- Reduced power: The engine may feel sluggish.
- Recommendation: It's best to drive only a short distance if necessary and get it fixed soon.
This video explains what to do if your thermostat is stuck open and why you should get it fixed soon: 59sMake It Easy MechanicYouTube · Jun 10, 2023
If the thermostat is stuck closed
- Symptoms: The engine will quickly overheat, and the temperature gauge will climb into the red zone.
- Dangers:
- Severe engine damage: The engine can self-destruct or suffer permanent, costly damage.
- Recommendation: Pull over immediately and turn off the engine to let it cool down. Do not drive it.
This video explains what to do if your thermostat is stuck closed and why you should not drive your car: 37sMy Auto LifeYouTube · Sep 4, 2024
How much will a mechanic charge to replace a thermostat?
The labor cost for a thermostat replacement is generally between $80 and $300 for a home HVAC system or $120 to $220 for a car, with hourly rates typically ranging from $50 to $150. For HVAC, the job can take 30 minutes to 3 hours depending on complexity, while a car thermostat may take 1 to 2 hours. Factors like the type of thermostat, vehicle make, and location can cause these costs to vary.
Home HVAC thermostat replacement
- Hourly Rate: Expect to pay between $50 and $150 per hour for an HVAC technician or electrician.
- Flat Fee: Some professionals charge a flat rate, which can range from $75 to $250.
- Average Labor Cost: The total labor cost is typically between $80 and $200, but it can be higher for complex jobs.
- Job Duration: The installation can take between 30 minutes and 3 hours, depending on whether the location needs to be changed, new wiring is required, or the thermostat is a smart model that needs programming.
Car thermostat replacement
- Hourly Rate: Mechanics typically charge between $80 and $110 per hour.
- Average Labor Cost: The labor cost is often between $120 and $220.
- Job Duration: The replacement itself usually takes 1 to 2 hours.
- Factors that increase cost: More complex engine designs, like those found in luxury or performance vehicles, can take longer and cost more in labor.
- Other considerations: It is important to also budget for the cost of new coolant and a new gasket, which are essential for a proper repair.
