How much does it cost to replace an exhaust on a Ford Fiesta?
On average, replacing the exhaust on a Ford Fiesta runs about $200 to $1,800, depending on which parts are replaced, whether you choose OEM or aftermarket components, and the labor rate at your shop. A simple muffler or pipe fix tends to be cheaper, while catalytic converter replacement or a full exhaust-system upgrade can push the cost higher. Note that Ford stopped selling the Fiesta in the United States after 2019, so prices reflect common aftermarket options in markets where the model remains available; regional differences and model year will affect the final bill.
What drives the price
The total cost of an exhaust replacement hinges on several factors, including the specific Fiesta model year, the parts involved, the choice between OEM and aftermarket components, labor rates, and local taxes. Accessing the undercarriage, rust issues, and the need for gaskets or clamps can also shift the price upward. Below is a snapshot of typical cost ranges for common replacement scenarios.
- Muffler replacement: parts typically $60–$200; labor commonly $80–$180; total estimate roughly $140–$380.
- Exhaust pipe or resonator replacement: parts typically $30–$150; labor commonly $80–$180; total estimate roughly $110–$330.
- Catalytic converter replacement: parts typically $300–$1,200; labor commonly $100–$300; total estimate roughly $400–$1,500.
- Full exhaust system replacement: parts typically $400–$1,400; labor commonly $300–$800; total estimate roughly $700–$2,200.
Prices can vary widely by market, engine type, and whether you opt for OEM parts or aftermarket equivalents. In regions with higher labor rates or limited availability of certain components, the final quote can be higher.
Typical replacement options and price ranges
The most common repair paths are listed below to help you gauge what you might pay for different scenarios. The figures are ballpark ranges gathered from automotive repair data and dealer/independent shop pricing as of 2025.
- Muffler only replacement (or muffler-and-pipes): usually $140–$380 total.
- Resonator or pipe replacement: typically $110–$330 total.
- Catalytic converter replacement: commonly $400–$1,500 total.
- Full exhaust system replacement (from manifold/pre-cat to tailpipe): usually $700–$2,200 total.
Consider that a Corvette-safe or high-performance exhaust path may shift costs upward due to specialty parts, while a basic aftermarket setup can trim expenses. The exact year and market for your Fiesta will influence availability and pricing.
Labor and timing
Labor cost and time are major components of the overall bill. Knowing typical timelines helps you plan the repair and navigate quotes from shops.
- Typical shop labor rate: $75–$150 per hour, depending on location and shop type.
- Muffler replacement time: about 0.5–1.5 hours.
- Catalytic converter replacement time: about 1–2.5 hours.
- Full exhaust system replacement time: about 2–4 hours.
Rust, accessibility, and the need to remove heat shields or other components can add time and cost. If you suspect corrosion or multiple failed components, get a written estimate that covers potential additional parts and labor.
Ways to save money
Several practical steps can help you lower the final bill without compromising safety or performance.
- Shop around and get multiple quotes from independent shops and dealership service departments to compare prices.
- Ask for aftermarket parts where appropriate; they are usually cheaper than OEM parts and may offer similar performance.
- Consider replacing only the faulty section of the exhaust rather than the entire system when advised by a technician.
- If you have the tools and know-how, a DIY replacement can save labor costs, but only if you’re confident in safely lifting the vehicle and securing exhaust components.
- Look for promotions, coupons, or bundled labor rates and ask about long-term warranties on parts and workmanship.
By comparing quotes and choosing the right combination of parts and labor, you can tailor the project to your Fiesta’s needs and your budget.
Summary
Exhaust replacement costs for a Ford Fiesta vary widely based on the exact part(s) being replaced, the choice of OEM versus aftermarket components, and labor rates. Typical total prices range from roughly $140 for a muffler job to about $2,200 for a full system replacement, with catalytic converter changes sitting in the middle. To get an accurate, up-to-date estimate, obtain written quotes from a few local shops, specify your Fiesta’s year and engine, and confirm whether aftermarket parts are acceptable for your vehicle and warranty considerations.
Is replacing exhaust expensive?
Exhaust replacement usually costs between £300 and £600, depending on your car, the parts, and labour. Smaller cars are cheaper, while larger or luxury models cost more. Most of the time, only sections after the catalytic converter need replacing, as these are more prone to rust.
What is the most common problem with the Ford Fiesta?
Common Problems with Ford Fiestas
- Transmission Problems. Owners of this hatchback report a significant number of transmission problems, especially where models with PowerShift six-speed automatic transmission are concerned.
- Engine Problems.
- Interior Accessories Problems.
- Wider Powertrain Problems.
How much does a full exhaust replacement cost?
On average, a complete exhaust system might range from $300 to over $2000. This price range considers various factors like stainless steel construction for durability and improved aesthetics.
How much to replace the exhaust on a Ford Fiesta?
Ford Fiesta Exhaust Pipe Replacement - Front/Downpipe cost
| Name | Independent garage estimate |
|---|---|
| Ford Fiesta 2.0 2007 Part brands: Ford, Klarius Parts costs: £81 - £98 Labour time: 0-1 hours | £108 - £120 |
| Ford Fiesta 2.0 2006 Part brands: Ford, Klarius Parts costs: £79 - £95 Labour time: 0-1 hours | £106 - £118 |
