How much does it cost to replace the battery in a 2016 Ford Fusion?

In most 2016 Ford Fusion models, replacing the standard 12-volt auxiliary battery typically costs about $150 to $300, depending on the battery type and labor. If you own the plug-in hybrid Fusion Energi or a similar hybrid variant with a high-voltage traction battery, replacement costs can reach into the thousands.

The exact price depends on whether you choose an OEM Ford battery or an aftermarket option, your location, and whether you need only the 12V battery or the high-voltage pack. The following breakdown covers common scenarios, how they differ, and practical ways to budget for this maintenance item.

Battery types relevant to the 2016 Fusion

The Fusion lineup includes gasoline, hybrid, and plug-in hybrid models. The 12V auxiliary battery is the component most owners replace for everyday starting and electrical issues, while the high-voltage traction battery is found only in Hybrid and Energi variants and carries a much higher price tag.

Cost ranges for common 12V battery replacements

Before listing typical price ranges, note that most repairs involve the standard 12V lead-acid battery. The following ranges cover parts and typical installed price in the U.S.

• 12V lead-acid (flooded) battery: about $60–$120 for the battery itself, plus $40–$100 for labor.


• 12V AGM battery: about $120–$200 for the battery, plus $50–$120 for labor.

Concluding: If you replace just the 12V battery, most customers spend roughly $140 to $260 total, with higher-end brands and higher local labor rates pushing toward $300.

Cost estimate for high-voltage battery (Fusion Energi or other hybrids)

For the plug-in Fusion Energi or other high-voltage hybrid packs, replacements are significantly more expensive. The high-voltage traction battery cost varies by source and availability; installed price commonly falls in the following ranges.

• High-voltage traction battery (new OEM pack): typically $5,000–$10,000+ including labor.


• Remanufactured/refurbished packs or used takeouts: often around $3,000–$6,000, plus labor.

Concluding: In most cases, a high-voltage battery replacement for a 2016 Fusion Energi is a major repair and should be weighed against the vehicle’s remaining life, battery condition, and potential warranty coverage.

Other factors that influence price

Several factors can swing the final bill for either 12V or high-voltage battery replacement.

• Battery type and brand (OEM Ford vs aftermarket; flooded vs AGM).


• Vehicle variant (gasoline Fusion vs Hybrid vs Energi) and whether the issue is the 12V or the high-voltage pack.


• Warranty coverage on the battery and whether a dealership or independent shop performs the replacement.


• Local labor rates and whether a battery core exchange or disposal fee applies.

Concluding: To avoid overpaying, obtain multiple, written quotes that break out parts, labor, and any core charges, and confirm whether the price includes diagnostic checks.

Ways to save and smart purchasing tips

Whether you’re dealing with a 12V or high-voltage battery, these strategies can help you manage costs without compromising safety or reliability.

• Shop around for quotes from at least three reputable shops or Ford dealers; ask for a detailed written estimate.


• Ask about battery warranties, installation guarantees, and whether pricing includes a free post-installation test if issues persist.


• Verify that the diagnostic results point to the battery as the actual cause of the problem (instead of alternator or wiring issues).

Concluding: A careful, comparative approach—checking warranties, diagnostic results, and multiple quotes—helps ensure you pay a fair price for the right component.

Warranty considerations and coverage

Warranty terms vary by component and region. The 12V auxiliary battery is typically covered by standard battery warranties offered by manufacturers and retailers, often in the 2–3 year range, while hybrid/plug-in high-voltage battery warranties commonly align with broader emission-control warranties (often up to 8 years or 100,000 miles in the U.S.). Always verify current terms with your dealer and review your vehicle’s warranty documentation for precise coverage and any state-specific protections.

Summary

For a typical 2016 Ford Fusion with a conventional 12V battery, replacement costs usually fall in the $140–$260 range, depending on battery type and labor. If you own the Fusion Energi plug-in hybrid or another high-voltage variant, expect a substantially higher bill, with installed prices commonly ranging from about $5,000 to $10,000 or more for a new pack, though refurbished options can be cheaper. Always obtain multiple price quotes, confirm what is included in the estimate, and check warranty terms to avoid unexpected costs.

Is $300 too much for a car battery?

Overall you can expect to pay somewhere between $100 and $300 on average for a brand-new battery to last you a few years.

How much does it cost to replace a battery in a Ford Fusion?

between $292 and $309
The average cost for a Ford Fusion Battery Replacement is between $292 and $309. Labor costs are estimated between $37 and $54 while parts are typically priced around $255. This range does not include taxes and fees, and does not factor in your unique location.

How do I reset my Ford computer after replacing the battery?

To reset a Ford computer after a battery change, you can perform a manual reset by turning the ignition to the "on" position (without starting the engine), flashing the high beams five times, and pressing the brake pedal three times until the battery light flashes. Alternatively, you can disconnect both battery cables, touch them together for 60 seconds, wait 30 minutes, and then reconnect them. For the most reliable reset, a diagnostic scan tool can be used to access the Battery Monitor System Resets function in the Body Control Module. 
Method 1: Manual reset (for models with sensor on negative terminal)
This video shows how to perform a battery monitor reset on a 2017 Ford F-150: 1mMark DickinsonYouTube · Dec 2, 2022

1. Turn the ignition to the "on" position: without starting the engine. For push-button start vehicles, press the button once with your foot off the brake. 
2. Flash the high beams: five times. This is done by pulling the turn signal stalk toward you. 
3. Press the brake pedal: three times. 
4. Wait for the battery light: on the dashboard to flash, which indicates the reset is complete. 

Method 2: Hard reset

1. Disconnect both battery cables, starting with the negative (black) terminal, then the positive (red) one.
2. Touch the two cables together: for about 60 seconds. This helps discharge any residual power in the system.
3. Close all doors and the trunk .
4. Wait 30 minutes: before reconnecting the cables.
5. Reconnect the battery cables, positive first, then negative.
6. Use the key fob: to lock and unlock the doors to finalize the reset. 

Method 3: Using a scan tool

1. Connect a diagnostic scan tool to the vehicle's OBD-II port.
2. Select Body Control Module.
3. Choose Battery Monitor System Resets or a similar option.
4. Turn the ignition to the "on" position and follow the on-screen prompts to complete the reset. 

Method 4: Waiting for the system to relearn

• After the battery change, simply leave the vehicle parked and undisturbed for at least eight hours. The Battery Management System (BMS) will automatically relearn the new battery's state over this period. 

How much is a new battery for a 2016 Ford Fusion?

Depending on power, size, and quality, prices for a replacement car battery range from about $45 to $250.