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How to fix PO480 engine code?



The PO480 engine code is a diagnostic trouble code (DTC) that indicates an issue with the cooling fan control circuit. This code is commonly triggered when the engine control module (ECM) detects a malfunction in the cooling fan relay or its associated wiring. If left unresolved, it can lead to engine overheating and potential damage. In this article, we’ll walk you through the steps to diagnose and fix the PO480 engine code.


What Does the PO480 Code Mean?



The PO480 code specifically relates to the cooling fan system, which is responsible for maintaining the engine's temperature by regulating airflow through the radiator. When the ECM detects that the cooling fan is not operating as expected, it triggers this code. Common causes include a faulty cooling fan relay, damaged wiring, or a malfunctioning cooling fan motor.


Symptoms of the PO480 Code



If your vehicle has triggered the PO480 code, you may notice the following symptoms:



  • Check Engine Light illuminated on the dashboard.

  • Engine overheating, especially in stop-and-go traffic or hot weather.

  • Cooling fan not turning on when the engine reaches high temperatures.

  • Unusual noises from the cooling fan area.


Steps to Diagnose and Fix the PO480 Code



Follow these steps to diagnose and resolve the PO480 engine code:




  • Step 1: Use an OBD-II Scanner

    Connect an OBD-II scanner to your vehicle to confirm the PO480 code. This will also help identify any additional codes that may be related to the cooling system.




  • Step 2: Inspect the Cooling Fan Relay

    Locate the cooling fan relay in the fuse box (refer to your vehicle’s manual for its exact location). Check for signs of damage, corrosion, or a blown relay. Replace the relay if necessary.




  • Step 3: Check the Wiring and Connections

    Inspect the wiring and connectors leading to the cooling fan and relay. Look for frayed wires, loose connections, or corrosion. Repair or replace any damaged components.




  • Step 4: Test the Cooling Fan Motor

    Manually test the cooling fan motor by applying direct power to it. If the fan does not spin, the motor may be faulty and require replacement.




  • Step 5: Verify the Temperature Sensor

    The engine temperature sensor plays a role in activating the cooling fan. Test the sensor to ensure it is functioning correctly. Replace it if it is defective.




  • Step 6: Clear the Code and Test

    After making the necessary repairs, use the OBD-II scanner to clear the PO480 code. Start the engine and monitor the cooling fan operation to ensure the issue is resolved.




Preventing Future PO480 Issues



To avoid encountering the PO480 code again, consider these maintenance tips:



  • Regularly inspect the cooling fan system during routine maintenance.

  • Keep the engine bay clean to prevent dirt and debris from damaging electrical components.

  • Replace worn-out relays, sensors, and wiring as needed.


When to Seek Professional Help



If you’ve followed the steps above and the PO480 code persists, it may be time to consult a professional mechanic. At Kevin’s Autos, we specialize in diagnosing and repairing complex engine issues, including cooling system malfunctions. Contact us today to schedule an appointment and get your vehicle back on the road safely.


Frequently Asked Questions

What does control circuit open mean?


The P0627 code definition indicates “Fuel Pump A Control Circuit/Open.” This means the fuel pump module has a problem with its control circuit. If the powertrain control module (PCM) or engine control module (ECM) notices a problem with the control circuit connected to your fuel pump, it will log this code.



How do you fix a cooling fan problem?


Clean motor: Clean dirt and obstructions from cooling vents. Check the fitment of the cooling fan. Check the motor: If the motor is damaged, it may not be able to spin the blades correctly, causing the fan to overheat. Check the bearings: If the bearings are damaged, they may not be able to rotate the fan.



Can I drive without coolant level sensor?


You won't know if your overheating. If the cooling system is in good shape (no leaks, proper coolant mix ect. and you check fluid levels regularly) and no problems but the sensor, you can drive it.



How do I know if my cooling fan relay is bad?


If the cooling fan relay has failed, you may see warnings, such as the check engine light and the temperature warning light, pop up on the dash, but first, you may notice that the A/C stops cooling. More about that in the next paragraph. The check engine light illuminating may indicate a faulty cooling fan relay.



What is the coolant temperature sensor P0480?


DTC P0480 registers when the PCM doesn't receive the proper amount of voltage from the cooling fan control circuit that should indicate that the fan works properly. This code can be caused by a faulty cooling fan relay, a bad cooling fan, damaged wiring, or a bad coolant temperature sensor.



What happens when cooling fan relay goes out?


Electrical Issues ⚡️: A faulty relay can cause electrical problems. You might experience blown fuses or issues with other components connected to the cooling system.



How do I fix code PO480?


Possible Solutions:

  1. Replacing the VSS Sensor.
  2. Replacing the engine coolant temp sensor.
  3. Repairing or replacing of the fan wiring.
  4. Replacing cooling fan 1.
  5. Repairing electrical connection issues.
  6. Replacing AC Pressure switch.
  7. Replacing the fan control relay.



How do I fix my AC sensor?


How to Fix the Air Conditioner Sensor

  1. Turn your air conditioner off as well as the power at the main electrical panel.
  2. Try accessing the evaporator coil inside. The sensor will be near the coil's location. If the sensor is bent, put it back into place cautiously.



What does cooling fan 1 control circuit open mean?


Diagnostic Trouble Code P0480 is defined as Cooling Fan 1 Control Circuit Malfunction. It indicates that PCM has detected an incorrect amount of voltage (high or low) in the electric cooling fan control circuit.



Can I drive with a P0480 code?


You should avoid driving with OBD-II codes P0480, P0481, and P0483. As indicated already, these codes can result in serious engine problems, up to and including problems with the engine overheating. Not only is this potentially dangerous, but it can also result in severe engine damage over time.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.