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Is a 2002 7.3 power stroke reliable?

The 2002 Ford 7.3L Power Stroke diesel engine is generally considered a reliable and durable engine, provided it has been properly maintained. While no engine is entirely without issues, the 7.3L Power Stroke has earned a reputation for being one of the most reliable diesel engines produced by Ford.


Reliability of the 2002 7.3L Power Stroke


The 7.3L Power Stroke engine was produced by Ford from 1994 to 2003, and the 2002 model year is often cited as one of the most reliable versions of this engine. Some key factors that contribute to the 7.3L Power Stroke's reliability include:



  • Robust Design: The 7.3L engine was built with a heavy-duty cast-iron block and head, which helped it withstand the high pressures and temperatures associated with diesel engines.

  • Proven Technology: The 7.3L Power Stroke was based on a well-established engine design, which allowed Ford to refine and improve the engine over the years.

  • Proper Maintenance: Like any engine, the 7.3L Power Stroke requires regular maintenance, such as oil changes, fuel filter replacements, and attention to the cooling system. Owners who follow the recommended maintenance schedule can expect the engine to last for hundreds of thousands of miles.


While the 7.3L Power Stroke is generally considered reliable, it's important to note that individual engines may vary in their performance and longevity, depending on factors such as driving conditions, maintenance history, and any modifications made to the engine.


Common Issues with the 2002 7.3L Power Stroke


While the 7.3L Power Stroke is a reliable engine, it is not without its common issues. Some of the most frequently reported problems with the 2002 7.3L Power Stroke include:



  • Fuel Injector Failure: The fuel injectors in the 7.3L Power Stroke can be prone to failure, especially if the engine is not properly maintained.

  • Turbocharger Issues: The turbocharger on the 7.3L Power Stroke can experience premature wear or failure, particularly if the engine is operated under heavy loads or in harsh environments.

  • Cooling System Problems: The cooling system in the 7.3L Power Stroke can be susceptible to issues, such as leaks or overheating, if not properly maintained.

  • Electrical System Malfunctions: The 7.3L Power Stroke's electrical system can sometimes experience problems, such as alternator failures or wiring issues.


While these issues can be concerning, they can often be addressed through proper maintenance and repairs by a qualified mechanic. Owners who stay on top of the recommended maintenance schedule and address any problems promptly can expect their 2002 7.3L Power Stroke to provide reliable service for many years.

Is the 2002 7.3 Powerstroke a good engine?


The 7.3 PS is a reliable motor wrapped in a 20+ year old body. You'll need constant maintenance from here on out to keep it up and running, from sagging door hinges, fuel lines, steering column mechanism, and eventually the transmission will crap out.



How many MPG does a 2002 Ford F250 7.3 get?


Based on data from 18 vehicles, 1,953 fuel-ups and 593,503 miles of driving, the 2002 Ford F-250 gets a combined Avg MPG of 13.34 with a 0.17 MPG margin of error.



How long will a rebuilt 7.3 Power Stroke last?


Remanufactured diesel engines are built to the same, if not higher, quality than a new diesel engine. With proper care, maintenance, and a break-in period, the average miles of a reman diesel engine is anywhere from 200,000 to 400,000 miles (320,000 – 640,000 km).



What is Ford's worst diesel engine?


The 6.4 Powerstroke came after the 6.0 Powerstroke, which was widely panned for its problems and poor performance. The issues with both of these engines eventually led to the end of the working relationship between Ford and Navistar and led to Ford designing its next diesel engine in-house.



What is the life expectancy of a 2002 7.3 Powerstroke?


Powerstroke Engine Average Life Expectancy:
7.3L400,000-500,000 miles. 6.0L200,000-300,000 miles. 6.7L200,000-300,000 miles. 6.4L150,000-200,000 miles.



What year is 7.3 the worst?


The worst years
Model years 2001 to 2003 were the worst for the 7.3L Power Stroke. These engines were plagued by issues ranging from excessive noise to failure of the camshaft position sensor and fuel leaks. Beginning in 2001, the 7.3L Power Stroke developed a reputation for excessive engine noise.



What is the main problem with the 7.3 Power Stroke?


An issue with the CPS is one of the most common problems on the 7.3 Powerstroke. On the Old Body Style, the tachometer will move while cranking if the CPS is good. If it doesn't move, then the CPS is the problem. Fortunately, a new CPS for the 7.3 Powerstroke is one of the more inexpensive diesel parts to replace.



What is the most common problem with the 7.3 Power Stroke?


Check the Old Body Style (OBD) by watching how your tachometer moves while cranking. If it moves, it indicates that your CPS is in good shape. If it is not, however, this may be a hint that you should replace it. The cam position sensor is the most frequently encountered issue on the 7.3L Powerstroke.



Which 7.3 Powerstroke year to avoid?


2001-2003 Model Years.



What is the most reliable year of 7.3 Powerstroke?


The 1999 7.3 Powerstroke stands out as the best year for this engine. Key advancements came in the form of reduced NOX emissions and the introduction of upgrades like the new 4R110 automatic transmission, air-to-air intercooler, ZF-6 speed manual transmissions, and various other improvements.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.