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Is it safe to drive a car with a cracked exhaust manifold?


As a seasoned auto repair professional, I often get asked about the safety implications of driving with various car issues. One common concern is whether it's safe to drive with a cracked exhaust manifold. In this article, I'll break down what an exhaust manifold does, the risks of driving with a crack in it, and what you should do if you suspect this issue in your vehicle.


What Is an Exhaust Manifold and Why Is It Important?


The exhaust manifold is a crucial component of your car's exhaust system. It collects exhaust gases from the engine's cylinders and directs them into the exhaust pipe. This process ensures that harmful gases are safely expelled from the vehicle, contributing to both engine performance and environmental safety.


A cracked exhaust manifold can disrupt this process, leading to a range of problems that can affect your car's performance, safety, and even your health.


Risks of Driving with a Cracked Exhaust Manifold


Driving with a cracked exhaust manifold is not recommended due to the following risks:



  • Reduced Engine Performance: A crack can cause exhaust leaks, which may lead to a loss of engine power and efficiency. This can result in poor acceleration and reduced fuel economy.

  • Increased Noise Levels: A cracked manifold often produces a loud ticking or hissing noise, especially during acceleration. This can be both annoying and a clear sign of trouble.

  • Harmful Gas Exposure: Exhaust gases, including carbon monoxide, can leak into the cabin through the crack. Prolonged exposure to these gases is hazardous to your health and can cause symptoms like dizziness, nausea, or even more severe health issues.

  • Damage to Other Components: A cracked manifold can lead to excessive heat in the engine bay, potentially damaging nearby components like wiring, hoses, or even the catalytic converter.


What Should You Do If You Suspect a Cracked Exhaust Manifold?


If you suspect that your exhaust manifold is cracked, here are the steps you should take:



  • Inspect for Symptoms: Look out for signs such as unusual engine noise, reduced performance, or a strong smell of exhaust fumes inside the car.

  • Seek Professional Diagnosis: Visit a trusted auto repair shop to have the issue properly diagnosed. A professional mechanic can confirm the presence of a crack and assess the extent of the damage.

  • Repair or Replace the Manifold: Depending on the severity of the crack, the manifold may need to be repaired or replaced. In some cases, welding can fix minor cracks, but larger or more severe damage typically requires a replacement.


Conclusion: Safety First


Driving with a cracked exhaust manifold is not safe and can lead to serious consequences for your car and your health. If you suspect this issue, it’s best to address it promptly by consulting a professional mechanic. At Kevin's Autos, we specialize in diagnosing and repairing exhaust system issues to keep you safe on the road. Don’t hesitate to reach out to us for expert advice and service!


Frequently Asked Questions

How much does it cost to replace a cracked exhaust manifold?


between $1,239 and $1,350
The average cost for an Exhaust Manifold Replacement is between $1,239 and $1,350. Labor costs are estimated between $244 and $308 while parts are priced between $994 and $1,042. This range does not include taxes and fees, and does not factor in your unique location. Related repairs may also be needed.



What happens if the exhaust manifold is cracked?


We talked about a crack in the exhaust manifold gasket above. This gasket holds in intense heat and pressure. If it fails, which it will do eventually, the scorching exhaust gases will leak out of it and overheat and burn the surrounding engine parts. The excess heat will also overheat your engine.



Can exhaust manifold catch fire?


Turbo and Exhaust Manifold Fires Related to Engines
Inadequate maintenance resulting in worn or defective mechanical components, which allows materials, such as hydraulic fluid, engine oil, and coolant, to ignite on a hot surface like an engine exhaust manifold/pipe or turbocharger casing.



Is it worth replacing exhaust manifold?


As cracks form in the cast iron structure, your vehicle's performance will suffer. Replacing the cracked exhaust manifold with an aftermarket manifold will restore and improve your vehicle's performance.



Will an exhaust manifold leak damage an engine?


Diagnosing An Exhaust Manifold Leak
In most cases, the problem is repairable if caught in time. Ignoring the signs will only worsen the leaks and potentially cause engine failure or an engine fire if the header wrap gets loose and burns through.



How bad is it to drive with a cracked exhaust manifold?


Consequently, a cracked manifold can reduce the engine's performance. The reason why is that the engine fills up with the exhaust that leaks out of the manifold. The exhaust can interfere with the combustion being produced in the combustion chamber. This affects your engine's ability to produce power.



How long can you drive with a broken exhaust pipe?


It's essential to have your broken exhaust pipe repaired as soon as possible. If the leak in your exhaust pipe is small, you might be able to drive for a few more hundred miles to a repair shop. If it's big, you shouldn't drive your vehicle at all.



What happens if you don't fix a cracked exhaust manifold?


Hot Engine Bay
We talked about a crack in the exhaust manifold gasket above. This gasket holds in intense heat and pressure. If it fails, which it will do eventually, the scorching exhaust gases will leak out of it and overheat and burn the surrounding engine parts. The excess heat will also overheat your engine.



How long can you drive with a bad exhaust manifold?


Can You Drive With A Bad Exhaust Manifold Gasket? If you keep driving with a leaky gasket, the exhaust valves might fail in the long run and require replacement themselves. It's best to avoid driving your car until you have repaired or replaced its faulty exhaust manifold gasket.



How do you temporarily fix a cracked exhaust manifold?


If you have a cracked exhaust manifold, you may be able to temporarily repair it with epoxy. Devcon & J B Weld make some very good adhesives.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.