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Is it safe to drive a car with a cracked exhaust manifold?

No, it is generally not safe to drive a car with a cracked exhaust manifold. A cracked exhaust manifold can pose serious safety and environmental risks, and should be repaired as soon as possible.


What is an Exhaust Manifold?


The exhaust manifold is a critical component of a vehicle's exhaust system. It is responsible for collecting the exhaust gases from the engine's cylinders and directing them towards the catalytic converter and muffler. The manifold is typically made of cast iron or stainless steel and is subjected to high temperatures and pressure during normal operation.


Dangers of a Cracked Exhaust Manifold


A cracked exhaust manifold can lead to several problems, including:



  • Exhaust Leaks: A crack in the manifold can cause exhaust gases to leak, which can be dangerous as these gases contain carbon monoxide, a highly toxic substance. Exposure to carbon monoxide can cause dizziness, nausea, and even death in severe cases.

  • Engine Performance Issues: A cracked manifold can disrupt the proper flow of exhaust gases, leading to a decrease in engine power and efficiency, as well as increased fuel consumption.

  • Environmental Concerns: Leaking exhaust gases can also contribute to air pollution, as the unburned fuel and other harmful substances are released into the atmosphere.

  • Fire Hazard: A cracked manifold can also pose a fire risk, as the high-temperature exhaust gases can come into contact with flammable materials in the engine bay.


Given these potential dangers, it is crucial to address a cracked exhaust manifold as soon as possible to ensure the safety of the driver, passengers, and the environment.


Symptoms of a Cracked Exhaust Manifold


Some common signs that a vehicle may have a cracked exhaust manifold include:



  • Loud Exhaust Noise: A cracked manifold can cause a loud, rumbling noise from the exhaust system.

  • Decreased Engine Performance: As mentioned earlier, a cracked manifold can reduce engine power and efficiency, leading to a noticeable decrease in acceleration and overall performance.

  • Check Engine Light: The vehicle's onboard diagnostic system may detect the issue and illuminate the check engine light on the dashboard.

  • Visible Cracks or Damage: In some cases, the crack in the manifold may be visible upon inspection of the engine bay.


If you suspect that your vehicle has a cracked exhaust manifold, it is important to have it inspected and repaired by a qualified mechanic as soon as possible to ensure your safety and the safety of others on the road.

Is it worth replacing exhaust manifold?


As cracks form in the cast iron structure, your vehicle's performance will suffer. Replacing the cracked exhaust manifold with an aftermarket manifold will restore and improve your vehicle's performance.



How do you temporarily fix a cracked exhaust manifold?


If you have a cracked exhaust manifold, you may be able to temporarily repair it with epoxy. Devcon & J B Weld make some very good adhesives.



How much does it cost to replace a cracked exhaust manifold?


between $1,239 and $1,350
The average cost for an Exhaust Manifold Replacement is between $1,239 and $1,350. Labor costs are estimated between $244 and $308 while parts are priced between $994 and $1,042. This range does not include taxes and fees, and does not factor in your unique location. Related repairs may also be needed.



How bad is it to drive with a cracked exhaust manifold?


Consequently, a cracked manifold can reduce the engine's performance. The reason why is that the engine fills up with the exhaust that leaks out of the manifold. The exhaust can interfere with the combustion being produced in the combustion chamber. This affects your engine's ability to produce power.



How long can you drive with a broken exhaust pipe?


It's essential to have your broken exhaust pipe repaired as soon as possible. If the leak in your exhaust pipe is small, you might be able to drive for a few more hundred miles to a repair shop. If it's big, you shouldn't drive your vehicle at all.



How long can you drive with a bad exhaust manifold?


Can You Drive With A Bad Exhaust Manifold Gasket? If you keep driving with a leaky gasket, the exhaust valves might fail in the long run and require replacement themselves. It's best to avoid driving your car until you have repaired or replaced its faulty exhaust manifold gasket.



What happens if the exhaust manifold is cracked?


We talked about a crack in the exhaust manifold gasket above. This gasket holds in intense heat and pressure. If it fails, which it will do eventually, the scorching exhaust gases will leak out of it and overheat and burn the surrounding engine parts. The excess heat will also overheat your engine.



Will an exhaust manifold leak damage an engine?


Diagnosing An Exhaust Manifold Leak
In most cases, the problem is repairable if caught in time. Ignoring the signs will only worsen the leaks and potentially cause engine failure or an engine fire if the header wrap gets loose and burns through.



Can exhaust manifold catch fire?


Turbo and Exhaust Manifold Fires Related to Engines
Inadequate maintenance resulting in worn or defective mechanical components, which allows materials, such as hydraulic fluid, engine oil, and coolant, to ignite on a hot surface like an engine exhaust manifold/pipe or turbocharger casing.



What happens if you don't fix a cracked exhaust manifold?


Hot Engine Bay
We talked about a crack in the exhaust manifold gasket above. This gasket holds in intense heat and pressure. If it fails, which it will do eventually, the scorching exhaust gases will leak out of it and overheat and burn the surrounding engine parts. The excess heat will also overheat your engine.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.