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What happens when an oil separator goes bad?


As a seasoned auto repair professional, I’ve seen firsthand how critical the oil separator is to the health of your vehicle’s engine. This small but essential component plays a vital role in maintaining engine efficiency and preventing damage. But what happens when it fails? Let’s dive into the details to help you understand the symptoms, risks, and solutions for a bad oil separator.


What Is an Oil Separator and What Does It Do?


The oil separator, also known as a crankcase ventilation system or PCV (Positive Crankcase Ventilation) separator, is designed to remove oil vapors from the crankcase gases. These gases are then redirected back into the intake manifold to be burned during combustion. This process helps reduce emissions and ensures that oil doesn’t contaminate the air-fuel mixture in the engine.


Signs That Your Oil Separator Is Failing


When an oil separator goes bad, it can lead to a variety of symptoms that should not be ignored. Here are the most common signs:



  • Excessive Oil Consumption: A failing oil separator may allow oil to escape into the intake manifold, leading to higher oil consumption.

  • Blue Smoke from the Exhaust: If oil enters the combustion chamber, it can burn along with the fuel, producing blue smoke from the exhaust.

  • Oil Leaks: A damaged oil separator can cause pressure imbalances in the crankcase, leading to oil leaks around seals and gaskets.

  • Check Engine Light: A malfunctioning oil separator can trigger the check engine light due to issues like misfires or poor air-fuel mixture.

  • Reduced Engine Performance: Contaminated air-fuel mixtures can lead to rough idling, reduced power, and overall poor engine performance.


Risks of Ignoring a Bad Oil Separator


Ignoring the signs of a failing oil separator can lead to serious consequences for your vehicle. Here’s what could happen:



  • Engine Damage: Excessive oil in the intake system can cause carbon buildup on valves and pistons, leading to long-term engine damage.

  • Increased Emissions: A malfunctioning oil separator can result in higher emissions, potentially causing your vehicle to fail emissions tests.

  • Costly Repairs: If left unchecked, a bad oil separator can lead to more extensive damage, such as blown seals or even engine failure, which can be expensive to repair.


What to Do If Your Oil Separator Fails


If you suspect your oil separator is failing, it’s important to address the issue promptly. Here’s what you should do:



  • Inspect the System: Have a professional mechanic inspect the oil separator and related components to confirm the issue.

  • Replace the Oil Separator: If the oil separator is damaged, it will need to be replaced. This is a relatively straightforward repair for most vehicles.

  • Check for Additional Damage: Ensure that no other components, such as the intake manifold or valves, have been affected by the failure.

  • Regular Maintenance: Prevent future issues by keeping up with regular maintenance, including oil changes and inspections of the PCV system.


Conclusion


A bad oil separator can lead to a host of problems, from increased oil consumption to engine damage. By recognizing the symptoms early and addressing the issue promptly, you can save yourself from costly repairs and keep your vehicle running smoothly. At Kevin’s Autos, we’re here to help with all your car maintenance and repair needs. If you’re experiencing any of the symptoms mentioned above, don’t hesitate to reach out to us for expert assistance!


Frequently Asked Questions

What is the life expectancy of an oil water separator?


The life span of the oil separator is about 3500-5200h. But there are many factors that will influence its life span.



When should I replace my oil separator?


4 Signs You Need To Replace Your Oil Separator

  1. Increased Oil Content in Discharged Water. If the discharged water from your separator has an increased oil content, this may be a sign that the separator is no longer working effectively.
  2. Frequent Clogs.
  3. Leaking or Damage.
  4. Corrosion or Rust.



What happens if an oil separator fails?


When the oil separator system fails, it may fail to remove all the moisture from the oil returned to the oil pan. That moisture can gather under your oil cap, leaving a thick sludge behind. If you notice this sludge when you check the cap, it's time to immediately get to a service center.



How do you know if your oil separator is bad?


When the oil/ air separator is bad, you will see milky/ oily substance in the air cleaner. Remove the oil separator from the engine block and check the drain back hole to see if it is restricted. If the drain is restricted, clean it out, clean both hoses out and change the engine oil.



How to check oil separator?


Signs of a Bad Air Oil Separator

  1. Visible Oil Leaks: Although less frequent, you may observe seepage or leaks near the air oil separator unit.
  2. Increased Pressure Drop: A sudden drop in pressure across the separator could be caused by a clogged filter element.



What causes oil separator to leak?


Over time, however, an oil separator gasket can wear out, crack, or break due to exposure to heat, vibration, and corrosion. When this happens, it can cause oil leaks, poor engine performance, and increased emissions.



Can a bad oil separator cause a misfire?


A malfunctioning AOS might not separate the oil from the air efficiently, leading to decreased engine performance. You may experience rough idling, misfires, or even reduced power.



How do you service an oil water separator?


Oil Water Separator Maintenance

  1. Turn off the influent water to the unit.
  2. Open the unit cover.
  3. Remove any oil and dispose of it in a way that complies with company and legal procedures.
  4. Drain the water from the separator.
  5. Measure the depth of the leftover solids and write it down.
  6. If necessary, dispose of the solids.



Can you drive with a bad oil separator?


Trouble with your oil separator might also lead to oil caking around the different parts of your engine. These parts include the cylinder heads, cylinder walls, and piston rings This buildup can be dangerous for your engine and can result in a loss in engine performance if left unchecked.



What are the symptoms of a bad AOS?


Poor Engine Performance: AOS failure can compromise engine performance, leading to rough idling, hesitation during acceleration, or a noticeable decrease in power output. These symptoms often stem from oil contamination within the intake system, disrupting the air-fuel mixture and combustion process.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.