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What is the Ford Bronco made of?

The Ford Bronco is a legendary off-road vehicle that has captured the hearts of adventure-seekers for decades. But what exactly is the Bronco made of, and how does its construction contribute to its impressive capabilities? Let's dive into the details.


The Bronco's Durable Body and Frame


The Ford Bronco is built on a body-on-frame construction, which means the vehicle's body is mounted on a separate, sturdy frame. This design provides several key benefits for off-road performance:



  • The frame is made of high-strength steel, giving the Bronco a robust and durable foundation that can withstand the rigors of rugged terrain.

  • The body-on-frame design allows for greater suspension travel, enabling the Bronco to tackle obstacles and uneven ground with ease.

  • This construction also allows for easier modifications and customization, as the body and frame can be separated and modified independently.


The Bronco's body is made of a combination of materials, including high-strength steel and aluminum. The use of these lightweight yet durable materials helps to reduce the vehicle's overall weight, improving its off-road capabilities and fuel efficiency.


Powertrain and Suspension


Under the hood, the Bronco is powered by a range of turbocharged EcoBoost engines, providing ample power and torque for tackling challenging terrain. These engines are paired with either a 10-speed automatic transmission or a 7-speed manual transmission, giving drivers the flexibility to choose the setup that best suits their driving style and needs.


The Bronco's suspension system is also designed with off-road performance in mind. It features coil-spring independent front suspension and a solid rear axle, which provides a balance of on-road comfort and off-road capability. The Bronco can also be equipped with optional Fox shock absorbers and electronic-locking front and rear differentials, further enhancing its off-road prowess.


Conclusion

The Ford Bronco is a true off-road icon, built with a combination of durable materials, robust construction, and advanced powertrain and suspension components. Whether you're tackling the trails or just looking for a capable and stylish SUV, the Bronco is a compelling choice that delivers on both performance and versatility.

Why is no one buying Broncos?


And over the last couple of years there are certain models of the Broncos with dealer markups of $5,000 to $10,000. And some even reaching $20,000. Over MSRP. Which has now led to the Broncos.



Is the Ford Bronco built on a frame?


Built on a 92-inch wheelbase (sized between the CJ-5 and Scout; only an inch shorter than the later CJ-7), the Bronco used box-section body-on-frame construction. To simplify production, all examples were sold with four-wheel drive; a shift-on the-fly Dana 20 transfer case and locking hubs were standard.



Which Ford vehicles have aluminum bodies?


Ford vehicles with aluminum bodies include the F-150 since the 2015 model year and the F-Series Super Duty trucks (F-250, F-350, etc.) since the 2017 model year. These models use military-grade, high-strength aluminum alloy for the body panels and bed, which reduces weight while maintaining or increasing strength and durability compared to previous steel versions.
 

  • Ford F-150: The switch to an aluminum body began with the 2015 model year redesign. 
  • Ford F-Series Super Duty: These trucks, which include models like the F-250 and F-350, adopted aluminum bodies starting in 2017. 
  • Benefits of aluminum: The lighter material allows for improvements in fuel economy, towing capacity, payload capacity, and overall performance. It also offers enhanced durability and resistance to corrosion. 
  • Construction note: It's important to remember that while the body and bed are aluminum, the frame of these trucks is still made of high-strength steel. 



Is the Bronco body steel or aluminum?


Broncos are made of a mix of both aluminum and steel, with the main body panels like the doors, hood, and fenders being aluminum, while the frame, floor, and safety cage are steel. This hybrid construction uses aluminum for its lighter weight and steel for its strength and toughness.
 

  • Aluminum: Used for many external body panels, including the hood, front fenders, rear fenders, doors, and tailgate.
  • Steel: Used for the vehicle's core structure, such as the high-strength steel frame, floor, and the safety roll cage, which often uses boron steel for added strength.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.