Loading

What is the normal thickness of rotors?

The normal thickness of rotors, also known as brake discs, is a crucial factor in the proper functioning and safety of a vehicle's braking system. Rotors are the circular metal discs that the brake pads press against to slow down or stop the vehicle. Understanding the recommended rotor thickness is essential for maintaining your car's braking performance and ensuring a safe driving experience.


What is the Normal Thickness of Rotors?


The normal thickness of rotors can vary depending on the make, model, and year of the vehicle. Generally, the average rotor thickness ranges from 10 to 15 millimeters (mm), with some exceptions. Newer vehicles may have thinner rotors, around 8-10 mm, while older or heavier vehicles may have thicker rotors, around 12-15 mm.


It's important to note that the minimum thickness for a rotor is specified by the vehicle manufacturer. This minimum thickness is the point at which the rotor should be replaced, as continuing to use the rotor beyond this point can compromise braking performance and safety.


Why is Rotor Thickness Important?



  • Braking Performance: Thicker rotors can dissipate heat more effectively, leading to better braking performance and reduced brake fade, especially during heavy or repeated braking.

  • Longevity: Thicker rotors generally have a longer lifespan, as they can withstand more wear and tear before reaching the minimum thickness.

  • Safety: Maintaining the proper rotor thickness is crucial for ensuring the vehicle's braking system functions as intended, providing the driver with reliable and consistent braking power.


Regularly inspecting and measuring the thickness of your vehicle's rotors is an essential part of routine maintenance. If the rotor thickness falls below the manufacturer's recommended minimum, it's time to have the rotors replaced to maintain optimal braking performance and safety.

What does 2mm on brakes mean?


Most of the time brake fade isn't an issue, but in extreme conditions it can be. You could think of it sort of like tires. Tires are “worn out” at 2mm, but don't work very well in rain under 4mm, and don't work very well in the snow under 6mm. When you replace them depends a little on the conditions.



How many mm is OK for brakes?


10-12 millimeters
A: New brakes pads are generally about 10-12 millimeters thick. At 3 millimeters the brakes are just about worn out and should be replaced. Replacing the front and rear brakes at the same time may save a little money and, certainly, your time without a car.



At what thickness should rotors be replaced?


Within the veins of the rotor. Or on the head of the rotor. To accurately measure against the minimum thickness using micrometer at several points on the surface of the rotor where it meets the pads.



How thin is too thin for brake rotors?


A brand new Shimano rotor is 1.8 mm thick. Every brand of disc brake rotors—Campagnolo, SRAM, Shimano, Tektro, etc. has a minimum thickness; when your rotors get this thin, they want you to replace them. Shimano for example recommends that its rotors be replaced when worn down to 1.50 mm.



What is the mandatory discard thickness on rotors?


050 to . 060 in. The discard thickness is the dimension at which the rotor must be replaced. If a rotor is at or below its discard thickness, brake performance will be compromised.



How thick should my rotors be?


Most brake rotors start with a thickness or width of between 10 - 30 mm, also known as its "nominal thickness." The "minimum thickness" or "minimum discard thickness" refers to how thin a rotor can be before it's considered dangerous.



What is acceptable wear on brake rotors?


Keep in mind that rotors reach their wear limit at only about 1mm. If there is an obvious lip, it's most likely near it's wear limit or is wearing unevenly. Measure with calipers to double check.



Should I replace brakes at 4mm?


At 4mm, brake pads have around 25% of their useful life remaining and are ``okay'' to continue using because pad thickness has no effect on braking efficiency. If you know the mileage at which the pads were new, you can estimate the miles until replacement is required.



How long can a 2mm brake last?


These pads start out about 12mm so for me in this car 2mm of brakes lasts 5,000 miles. I have had customers get over 100,000 miles from the same car with the same brakes. They get 15,000 miles out of 2mm of brakes pad thickness.



What is the minimum brake rotor thickness for a dot?


An air braked commercial motor vehicle shall not be operated with brake lining/pad thickness less than 6.4 mm (1⁄4 inch) or to the wear indicator if the lining is so marked (measured at the shoe center for drum brakes); or less than 3.2 mm (1⁄8 inch) for disc brakes.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.