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What transmission fluid do I put in my 1994 Ford Ranger Five Speed manual 4.0 L?

The correct fluid for a 1994 Ford Ranger with a five-speed manual and a 4.0 L engine is SAE 75W-90 gear oil that meets the GL-4 specification. Do not use GL-5 gear oil or automatic transmission fluid in this transmission.


In this article we explore the likely transmission model in that truck, the exact fluid specification, the typical capacity, and step-by-step guidance for servicing the manual gearbox properly.


Transmission type and fluid specification


Most 1994 Rangers with the 4.0 L V6 and a 5-speed manual use the M5OD-R1 family of manual transmissions. Ford’s guidance for these units calls for a GL-4 gear oil with a viscosity of 75W-90 (or, in a pinch, 80W-90). This is to protect brass synchronizers and gears. Avoid GL-5 gear oils and avoid automatic transmission fluids in this gearbox, as they can cause shifting issues and wear over time.


Why GL-4 matters


GL-4 gear oils are formulated to be gentle on yellow metals used in synchronizers, which are common in older manual transmissions like the M5OD-R1. GL-5 formulations, especially with friction modifiers, can cause synchronizer wear and harsher shifting in these units.


Recommended fluids


Before listing options, ensure the oil you buy is labeled as 75W-90 (or 80W-90) and GL-4. The following are common, reputable options that meet GL-4 requirements and are suitable for this transmission:



  • SAE 75W-90 gear oil meeting API GL-4 specification (for example, Ford Motorcraft 75W-90 GL-4)

  • SAE 80W-90 gear oil meeting API GL-4 specification (alternative if 75W-90 GL-4 is not available)

  • Any high-quality GL-4 75W-90 or 80W-90 gear oil from reputable brands, as long as the label confirms GL-4 and the viscosity


Concluding: Always verify that the product is GL-4 and not GL-5 or ATF. If you’re unsure, consult the owner’s manual or a Ford dealer service department for the exact specification for your vehicle's VIN.


Fluid capacity and service steps


Below is a practical guide to draining and refilling the M5OD-R1 with the correct fluid. The typical capacity is about 3 quarts (roughly 2.8–3.0 liters), but check your model’s specifics if you have a 4x4 or a different drivetrain configuration.



  1. Prepare the vehicle: Park on a level surface, apply the parking brake, and safely lift the truck with jack stands if needed. Ensure the engine is cool before starting.

  2. Locate plugs: The drain plug is on the bottom of the transmission; the fill plug is on the side or top of the case near the shifter area.

  3. Drain old fluid: Place a drain pan beneath the transmission. Remove the drain plug and allow the fluid to drain completely. Reinstall the drain plug once drained.

  4. Inspect and clean: Check the drain plug magnet for metal particles and clean around the fill hole. Wipe up any spilled oil.

  5. Refill to proper level: Using a hand pump or suitable filler, add fluid through the fill hole until it begins to seep out slightly (indicating it’s full). Reinstall and tighten the fill plug to spec.

  6. Lower and test: Lower the vehicle, start the engine, and work through the gears with the parking brake engaged to circulate the new fluid. Check for leaks and take a short test drive to verify smooth operation.


Note: If you don’t have a suitable pump, a syringe-style filler or a hand pump can work. Do not overfill beyond the fill hole level, and avoid mixing fluids beyond the manufacturer’s recommendations.


Tips and cautions


Key considerations include avoiding GL-5 oils and ATF in this transmission. The M5OD-R1 is designed for GL-4 gear oils with minimal friction modifiers. If you’re unsure about the correct product, reference the owner’s manual or contact a Ford dealership for confirmation tied to your VIN and drivetrain configuration.


Common questions


If your Ranger has an unusual configuration (for example, a 4x4 variant with a different internal design), refer to the specific service manual for that model year. Some specialized models may have slightly different fill levels or capacities, but the GL-4 75W-90 recommendation generally remains consistent for the M5OD-R1 family.


Summary


For a 1994 Ford Ranger with a five-speed manual and a 4.0 L engine, use SAE 75W-90 gear oil that meets the GL-4 specification. The typical fill capacity is about 3 quarts. Avoid GL-5 and automatic transmission fluids in this transmission, and follow proper drain-and-fill procedures to maintain smooth shifting and long gear life.

What kind of transmission fluid does a Ford Ranger take?


The Ford Ranger transmission fluid type depends on the model year and transmission type, but common fluids are Mercon V for older automatic transmissions and Mercon LV for newer ones. For manual transmissions, the fluid will vary based on the specific transmission model, so it's best to consult your owner's manual for the exact specification or use a multi-vehicle fluid rated for your vehicle's needs. 
Automatic transmission fluid 

  • Older models: Many older Ford Rangers (e.g., 2000-2011) with automatic transmissions use Mercon V fluid. Some models may also specify the older Mercon ATF, and Mercon V is backwards-compatible. 
  • Newer models: Newer models, such as the 2023 Ranger, typically require Mercon LV (Low Viscosity) ATF. 
  • General compatibility: Many Dexron/Mercon rated fluids are compatible, but always check the bottle to ensure it meets the specifications for your vehicle. 

Manual transmission fluid
  • Specific requirements: Manual transmission fluid types vary significantly depending on the transmission model. For example, some manual transmissions might use Mercon V, while others may require a different type of manual transmission fluid. 
  • Consult your owner's manual: The most reliable way to determine the correct fluid for a manual transmission is to check the owner's manual or Ford's official chemicals and lubricants website for your specific model year. 

How to find the right fluid
  • Check your owner's manual: This is the most accurate source for your specific vehicle. 
  • Use the VIN: You can often use your vehicle's VIN to look up the correct fluid specifications on the Ford website. 
  • Use the correct fluid: When in doubt, using the factory-recommended fluid is the safest option. 



What transmission fluid does a 1994 Ford Ranger take?


The transmission fluid for a 1994 Ford Ranger depends on whether the transmission is automatic or manual. Automatic transmissions require Mercon V, while the common 5-speed manual transmission (M5OD-R1) requires SAE 75W-90 GL-4 gear oil. For automatic transmissions, using Mercon V is crucial, as it was the updated specification for that era, and it ensures proper lubrication and shifting. For manual transmissions, automatic transmission fluid (ATF) should not be used, as it can cause poor shifting and premature wear. 
Automatic transmission

  • Type: Mercon V automatic transmission fluid (ATF) 
  • Important note: The original recommendation of Mercon was updated to Mercon V via a Technical Service Bulletin (TSB). 
  • Reasoning: Using the correct fluid ensures proper lubrication, heat resistance, and smooth shifting. 

Manual transmission (common 5-speed M5OD-R1) 
  • Type: SAE 75W-90 GL-4 gear oil
  • Important note: Do not use automatic transmission fluid (ATF) in this type of manual transmission.
  • Reasoning: This oil is specifically designed to lubricate the gears and synchros, preventing wear and grinding. 

How to verify
  • Always refer to your owner's manual for the most accurate and vehicle-specific information. 



What fluid does a 5 speed manual transmission take on a Ford?


For example, many General Motor cars will require a DEXRON fluid and Ford cars commonly specify a MERCON fluid.



What kind of fluid goes in a manual transmission Ford Ranger?


The correct manual transmission fluid for a Ford Ranger depends on the model year, but popular choices are Mercon V automatic transmission fluid for older models with the M5OD-R1 5-speed and SAE 80W-90 gear oil for some other manual transmissions. Always consult your owner's manual or the label on the fill plug to confirm the specific type and viscosity your Ranger requires.
 
This video demonstrates how to service the manual transmission on a Ford Ranger, which includes how to change the transmission fluid: 58sABD AutomotiveYouTube · Dec 24, 2023
Fluid types by transmission type

  • For older M5OD-R1 5-speed transmissions: Mercon V automatic transmission fluid is the most commonly recommended fluid. Using a thick gear oil like 80W-90 can cause shifting issues, especially in cold weather, and may not lubricate the transmission properly, according to Reddit users. 
  • For certain manual transmissions: Some manual transmissions, like the 5-speed in the Ranger XLT 2.5 diesel, use SAE 80W-90 gear oil, notes JustAnswer and a YouTube video. 

This video explains how to change the transmission fluid on a Ford Ranger 5-speed, including what type of gear oil to use: 27sOzzstar's CarsYouTube · Dec 24, 2012
How to be certain
  • Check your owner's manual: The most reliable way to determine the correct fluid is to check your owner's manual or the vehicle's maintenance guide, says Ford. 
  • Look for the fill plug label: Some transmission fill plugs are labeled to indicate the required fluid type. 
  • Contact a Ford dealer: If you cannot find the information, a Ford dealer can provide the correct specification for your specific vehicle. 


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.