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What years did Toyota Tacoma have frame issues?


The Toyota Tacoma is a reliable and popular midsize truck, but like any vehicle, it has had its share of issues over the years. One of the most notable problems involved frame rust, which affected certain model years. This article explores the years impacted by these frame issues, the reasons behind them, and what Toyota did to address the problem.


Which Toyota Tacoma Model Years Were Affected?


The frame rust issue primarily affected Toyota Tacoma trucks manufactured between 1995 and 2010. During this period, many owners reported excessive rust on the frames of their vehicles, which in some cases compromised the structural integrity of the truck. The problem was most prevalent in areas with harsh winters where road salt is commonly used.


Why Did These Frame Issues Occur?


The frame rust problem stemmed from a combination of factors, including:



  • Supplier Issues: Toyota outsourced the production of Tacoma frames to Dana Holding Corporation, which reportedly used insufficient rustproofing techniques during manufacturing.

  • Environmental Exposure: Trucks driven in regions with heavy snow and road salt were more prone to rust due to the corrosive nature of salt.

  • Design Flaws: Some owners and experts suggested that the design of the frames allowed moisture and debris to accumulate, accelerating rust formation.


These factors combined to create a widespread issue that affected thousands of Tacoma owners, leading to significant concerns about safety and durability.


How Did Toyota Address the Problem?


Toyota took several steps to address the frame rust issue, including:



  • Extended Warranty: Toyota extended the warranty on affected frames to cover repairs or replacements for up to 15 years from the date of manufacture.

  • Frame Replacement Program: In severe cases, Toyota offered to replace the entire frame of the truck at no cost to the owner.

  • Rustproofing Campaign: Toyota initiated a campaign to apply additional rustproofing to frames that were still in good condition to prevent further corrosion.


These measures helped restore customer confidence and ensured that affected vehicles remained safe to drive.


What Should Tacoma Owners Do?


If you own a Toyota Tacoma from the affected years, here are some steps you can take:



  • Inspect Your Frame: Regularly check your truck's frame for signs of rust or corrosion, especially if you live in an area with harsh winters.

  • Contact Toyota: Reach out to your local Toyota dealership to see if your vehicle qualifies for any remaining warranty coverage or rustproofing programs.

  • Take Preventative Measures: Wash your truck frequently during winter months to remove road salt and apply rustproofing treatments as needed.


By staying proactive, you can help extend the life of your Tacoma and ensure it remains safe to drive.


Conclusion


The frame rust issue in Toyota Tacoma trucks from 1995 to 2010 was a significant challenge for the automaker and its customers. However, Toyota's response, including extended warranties and frame replacements, demonstrated their commitment to addressing the problem. If you own a Tacoma from these years, regular maintenance and inspections are key to keeping your truck in top condition.


Frequently Asked Questions

What year Tacoma has frame recall?


Heard about the Toyota frame recall too. Those Tacomas from 1995-2004 might have rusty frames. Call your local Toyota dealership with your VIN and they'll check if yours is affected. Free inspection and replacement if needed.



What year did Toyota Tacoma have transmission problems?


2024
Some 2024 Toyota Tacoma owners are reporting transmission failures to the National Highway Traffic Safety Administration. The reported failures seem to affect both manual and automatic gearboxes, with some owners reporting failure within the first 1000 miles.



What Toyota models are being recalled for frame?


The frame recall was for vehicles (Tacoma, Tundra, Sequoia) made with frames improperly made by Dana Corp, here in the USA or Mexico. Toyota won a multi-million dollar lawsuit against Dana Corp, and replaced a lot of improperly made frames.



What is the Toyota frame rust lawsuit?


The Toyota class action lawsuit, which was initially filed in October 2014 by plaintiff Ryan Burns, asserts that the frames of certain Toyota Tacoma, Tundra and Sequoia vehicles do not have adequate rust protection. As a result, the frames allegedly rust or corrode prematurely.



What years of Toyota Tacoma is the most reliable?


When considering the best years of the second-generation Tacoma, models from 2009 to 2015 are generally regarded as the most reliable. By this time, Toyota had addressed many of the early issues found in the 2005-2008 models, which were prone to automatic transmission problems.



What year do Toyota Tacomas have bad frames?


According to Wikipedia: In 2008, Toyota proactively announced a 15-year, unlimited-mileage corrosion warranty for 1995–2000 model years due to inadequate rustproofing and frame corrosion issues affecting over 800,000 Tacomas. Toyota will either repair the frame or buy back the truck for 1.5 times its KBB retail value.



What is the recall on the Toyota Tacoma?


Toyota has issued a recall for 106,061 Tacoma pickups from the 2024 and 2025 model years, according to a notice filed with the National Highway Traffic Safety Administration (NHTSA). The recall comes as a result of potential rear brake failure due to poor wheel clearance on select models.



What is the best year Tacoma truck?


Best Toyota Tacoma Trucks to Buy Used

  • 2015 Toyota Tacoma. This model year scored a 5 out of 5 for reliability, a 4 on safety with the NHTSA, and an 8.4 out of 10 for its front, rear, and side-impact safety features.
  • 2019 Toyota Tacoma.
  • 2006 Toyota Tacoma.
  • 2005 Toyota Tacoma.
  • 2020 Toyota Tacoma.



What year of Tacoma to stay away from?


While most Tacomas enjoy a long history of reliability, there are a few years that are not good investments. Out of all of the years the Tacoma has been on the road, avoid the 2016-2017 years. Other years with issues include 2006-2009, 2011, and 2012.



Did Toyota fix the frame rust problem in Tacoma?


In November of 2008, the 1995 to 2004 Tacoma suffered so much damage that the company had to repurchase them. Toyota then conducted extensive frame repairs and extended the frame-corrosion warranty by 15 years.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.