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Where is Chevy Bolt assembly?

The Chevrolet Bolt, an all-electric compact car, is assembled at the General Motors Orion Assembly plant located in Orion Township, Michigan, United States.


Detailed Overview of Chevy Bolt Assembly


The Chevrolet Bolt, GM's first mass-market all-electric vehicle, is produced at the Orion Assembly plant, which is located approximately 30 miles north of Detroit. This facility has been the primary production site for the Bolt since its introduction in 2016.


The Orion Assembly plant underwent significant renovations and upgrades to accommodate the production of the Bolt. The plant invested over $200 million to retool and expand the facility to support the electric vehicle's assembly. This included the installation of new equipment and technologies specifically designed for the manufacturing of the Bolt's electric powertrain and battery pack.


Key Facts about Chevy Bolt Assembly



  • Assembly Location: Orion Township, Michigan, United States

  • Plant: General Motors Orion Assembly

  • Investment: Over $200 million in plant upgrades and renovations

  • Production Start: 2016

  • Other Vehicles Produced: Chevrolet Sonic


The Orion Assembly plant was selected as the production site for the Chevy Bolt due to its existing expertise in small vehicle manufacturing and its proximity to GM's engineering and design centers. The plant's skilled workforce and flexible production capabilities made it an ideal location to build the company's first mass-market all-electric car.

How much does it cost to replace the battery in a Chevy Bolt?


We'd estimate that the lowest out-of-pocket cost for an uncomplicated battery pack replacement on the Chevy Bolt would be from $16,775-$17,775 ($16,000-17,000 for the battery, $100-200 for related parts, and $675 for the HV-certified labor).



Is the Chevy Bolt American made?


GM has confirmed that the next-generation Bolt EV will be built at GM's Fairfax Assembly plant in Kansas—starting in late 2025, which almost certainly makes it a 2026 model based on GM's model-year cadence.



What year is the bad Chevy Bolt?


It comes after GM suffered customer scrutiny and a lawsuit following three recalls of its Bolt and Bolt EUVs starting in late 2020 and culminating nearly a year later with a total of 142,000 Bolt vehicles recalled globally starting with model year 2017 going through model year 2022.



Who makes the Chevy Bolt motor?


Final assembly took place at GM's Orion Assembly plant in Orion Township, Michigan, which received a US$160 million upgrade for Bolt production. Manufacture of the battery, motor, and drive unit started in August 2016 at LG, Incheon, South Korea.



Is Chevy Bolt battery made in USA?


Production. Final assembly took place at GM's Orion Assembly plant in Orion Township, Michigan, which received a US$160 million upgrade for Bolt production. Manufacture of the battery, motor, and drive unit started in August 2016 at LG, Incheon, South Korea.



Where is Chevy EV built?


Detroit, Michigan



What went wrong with Chevy Bolt?


Due to significant battery issues, the 2022 Chevy Bolt EUV has faced a major recall. GM identified that the high-voltage lithium-ion cells, sourced from LG Energy Solution, could potentially catch fire when charged to total or near-full capacity. This led to the recall of all 2020-2022 Bolt EV and EUV models.



Why is Bolt being discontinued?


So, why is the Chevy Bolt being discontinued? Despite its success in sales, General Motors has made the strategic decision to repurpose the factory that produces the Bolt to accommodate the production of electric trucks.



Where is the Chevy Bolt assembled?


Chevrolet Bolt EUV
Model years2022–2023 2026
AssemblyFinal assembly: GM Orion Assembly, Lake Orion, Michigan Battery/drivetrain, HVAC and instrument/infotainment systems: LG, Holland, Michigan & Hazel Park, Michigan
Body and chassis
ClassSubcompact crossover SUV



Who manufactures the Chevrolet Bolt EV?


General Motors
The Chevrolet Bolt EV (marketed in Europe (except the UK) as Opel Ampera-e) is a battery electric subcompact hatchback manufactured and marketed by General Motors under its Chevrolet brand from late 2016 until mid-2021 and again from early 2022 to late 2023.


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Kevin Bennett

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Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.