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Where is Ford Flex manufactured?

The Ford Flex was manufactured at Ford's Oakville Assembly Plant in Oakville, Ontario, Canada.


In this article, we look at where the Ford Flex was built, the plant that produced it, and the broader context of Ford's manufacturing network for this model.


Primary manufacturing location


The Ford Flex's manufacturing history centers on a single, main site: the Oakville Assembly Plant in Oakville, Ontario, Canada. This plant has produced several Ford models for the North American market.



  • Oakville Assembly Plant, Oakville, Ontario, Canada

  • Operated by Ford Motor Company of Canada

  • One of the primary assembly sites for mid-size crossovers during its production era


These points summarize where the Ford Flex was built and the role of the Oakville plant in Ford's lineup.


Plant overview


The Oakville Assembly Plant is a long-standing Ford facility that has produced a range of models for Canada and the United States, helping Ford supply the North American crossover market.


Summary


In brief, Ford Flex was manufactured at the Oakville Assembly Plant in Oakville, Ontario, Canada. Understanding the production location helps explain the model's availability and the logistics behind its North American presence.

What is the most common problem with the Ford Flex?


Top Ford Flex Problems

  • Broken Center Console Latch.
  • Brake Noise – Front Grunting / Grinding.
  • Transmission (Red) or Power Transfer Unit (PTU) (Brown) Fluid Leaks at Axle Area.
  • A/C Fan Speed Changing Constantly.
  • Ford Flex window and door trim detachment issue requiring multiple panel replacements.



Which Ford models are made in Mexico?


Ford vehicles made in Mexico include the Maverick, Bronco Sport, and Mustang Mach-E. The Maverick and Bronco Sport are produced at the Hermosillo plant, while the Mustang Mach-E is made at the Cuautitlán plant. 

  • Ford Maverick: The compact pickup truck is built at the Hermosillo Stamping and Assembly Plant. 
  • Ford Bronco Sport: This SUV is also manufactured at the Hermosillo plant alongside the Maverick. 
  • Ford Mustang Mach-E: Ford's all-electric SUV is assembled at the Cuautitlán Stamping and Assembly Plant. 



Where is the Ford Flex made?


Oakville, Ontario

Ford Flex
AssemblyCanada: Oakville, Ontario (Oakville Assembly)
DesignerPeter Horbury
Body and chassis
ClassFull-size crossover SUV



Why did they discontinue the Ford Flex?


The Ford Flex was discontinued primarily because of low sales and a shift in consumer demand towards more traditional SUVs with higher ride heights. Ford discontinued the vehicle as part of a larger strategy to focus its resources on more popular and profitable vehicles like trucks and SUVs. 
You can watch this video to learn more about why the Ford Flex was discontinued: 35sEveryman DriverYouTube · Nov 6, 2019

  • Weak sales: The Flex never met sales expectations, with its highest sales year in 2009 with around 38,000 units, far short of Ford's 100,000-unit target. 
  • Changing market trends: Consumers began preferring higher-riding, more rugged-looking SUVs and crossovers over the Flex's unique, low-slung design. 
  • Strategic realignment: Ford decided to streamline its lineup by discontinuing less popular models to focus on profitable segments, such as its truck and SUV offerings. 
  • Increased competition: The three-row SUV market saw increased competition from other automakers, making it harder for the Flex to stand out. 


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.