Where is the Ford Fusion manufactured?
The Ford Fusion has been manufactured at several plants around the world, most notably Flat Rock in Michigan (USA), Hermosillo in Sonora (Mexico), and Valencia in Spain (Europe) where the Mondeo—its European counterpart—has been built. In the United States, production effectively ended after the 2020 model year.
Global production footprint
Below are the primary factories historically associated with the Fusion nameplate and its European counterpart, the Mondeo.
- Flat Rock Assembly Plant, Flat Rock, Michigan, USA — produced the Fusion for the North American market, notably the models sold in the United States, until production ceased for this nameplate in 2020.
- Hermosillo Assembly Plant, Hermosillo, Sonora, Mexico — produced Fusion models for the Mexican market and export variants across multiple generations.
- Valencia Assembly Plant, Valencia, Spain — produced the Ford Mondeo (the European version of the Fusion) for European markets.
These sites illustrate the Fusion’s global footprint, spanning North America and Europe and reflecting Ford’s strategy of regional production to serve local markets. The United States click-through for Fusion sales ended after the 2020 model year, while Mondeo production has continued to serve European customers under the Ford brand, depending on market demand and regional strategy.
Current status and regional notes
In the United States, Ford discontinued the Fusion for the U.S. market after the 2020 model year as demand shifted toward SUVs and crossovers. In Europe, the Mondeo/Fusion line has faced changes in availability as Ford adjusts its sedan lineup to market demands; production at Valencia has historically supported European sales, but regional decisions can affect current availability and future production plans. For the most up-to-date details, consult Ford’s official manufacturing and product materials for your region.
Summary
The Ford Fusion has been produced at multiple plants around the world—primarily Flat Rock in Michigan (USA), Hermosillo in Mexico, and Valencia in Spain (Mondeo for Europe). US production ended with the 2020 model year, reflecting a broader shift in Ford’s lineup away from sedans toward SUVs. The Fusion’s global footprint showcases Ford’s regional manufacturing approach to serving different markets.
What is the most common problem with Ford Fusion?
Top Ford Fusion Problems
- Harsh or Delayed Shifting of Automatic Transmission.
- Squeaks and Creaks Over Bumps and Turning.
- Swollen Lug Nuts.
- Ford Fusion brake issues leading to spongy pedal and repeated replacements of calipers, pads, and ro...
- Transmission Oil Leaks from Left Side Half Shaft Area.
Are all Fords assembled in America?
The majority of Ford's vehicles sold to the North American market are put together in the U.S., with a few plants in Mexico and Canada. Here's a list showing where each plant is located and which models they assemble: Chicago, IL: Ford Explorer, Ford Taurus, Lincoln MKS. Flat Rock, MI: Ford Fusion, Ford Mustang.
Are Ford Fusions made in America?
Fusions are being built on the assembly line along with the Ford Mustang. The additional production has meant a new shift, and 1,400 new jobs. “I think it's great to see jobs come back to the USA,” said worker Jim Freese, who's been with Ford 26 years.
How do I tell where my Ford Fusion was built?
Your vehicle's place of manufacturing is listed under "Final Assembly Plant" near the bottom of the vehicle's window sticker. Notes: If you do not have a window sticker, and your vehicle is from 2007 or newer, you can request a replacement from the Ford Show Parts website or by calling 1-800-367-3788.
