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How do I know if my AWD transfer case is bad?

If you suspect your all-wheel drive (AWD) transfer case is malfunctioning, there are several telltale signs to look out for. A bad transfer case can cause a range of issues, from poor handling and decreased fuel efficiency to complete drivetrain failure. By understanding the common symptoms of a failing transfer case, you can diagnose the problem and take the necessary steps to repair or replace it.


Common Signs of a Bad AWD Transfer Case



  • Unusual Noises: A malfunctioning transfer case may produce unusual noises, such as grinding, whining, or clunking sounds, especially during acceleration or when turning. These noises can indicate worn gears, bearings, or other internal components within the transfer case.

  • Difficulty Shifting: If you experience difficulty shifting between 2WD and 4WD modes, or if the transfer case is slow to engage or disengage, it could be a sign of a problem with the internal mechanisms or the electronic control system.

  • Fluid Leaks: Look for any signs of fluid leaks around the transfer case. Leaks can indicate a problem with the seals or gaskets, which can lead to further damage if left unaddressed.

  • Vibrations or Shuddering: If you feel excessive vibrations or a shuddering sensation while driving, it could be a sign of worn or damaged components within the transfer case, such as the clutch or gears.

  • Reduced Fuel Efficiency: A malfunctioning transfer case can cause increased drivetrain drag, leading to a noticeable decrease in fuel efficiency.

  • Warning Lights: If your vehicle's dashboard displays a warning light related to the AWD or transfer case system, it's a clear indication that there is a problem that needs to be addressed.


If you experience any of these symptoms, it's important to have your vehicle inspected by a qualified mechanic as soon as possible. Ignoring the problem can lead to further damage and more costly repairs down the line.


Diagnosing a Bad AWD Transfer Case


To diagnose a bad AWD transfer case, a mechanic will typically start by performing a visual inspection, checking for any signs of leaks, damage, or wear. They may also use diagnostic tools to check the transfer case's electronic control system and monitor any error codes that may be present.


In some cases, the mechanic may need to perform a more thorough inspection, which may involve removing the transfer case and disassembling it to examine the internal components. This can help identify the root cause of the problem and determine the best course of action, whether it's a repair or a replacement.


If you suspect your AWD transfer case is malfunctioning, it's important to address the issue promptly to prevent further damage and ensure the safety and reliability of your vehicle.

How to tell if you need a new transfer case?


Here are some of the signs of transfer case damage you can look for:

  1. Trouble Shifting.
  2. Slipping Out of 4WD.
  3. 4WD Won't Engage/Disengage.
  4. Fluid Leak.
  5. 4WD/AWD Warning Light.
  6. Grinding, Growling or Humming.



How do I know if I need a transfer case?


Common signs of a bad transfer case include difficulty shifting between 2WD and 4WD, unusual noises, and fluid leaks. If you suspect an issue, it's important to have your transfer case inspected. Schedule a Free Diagnostic Check to diagnose the problem.



What are the symptoms of a bad transfer case?


What are the Symptoms of a Bad Transfer Case?

  • Shifting Issues.
  • Hard to stay in 4WD?
  • 4WD Won't Engage or Disengage.
  • Fluid Puddle Under the Transfer Case's Location.
  • Strange Grinding, Growling or Humming Noises.
  • Possible Causes of a Bad Transfer Case.



Can you drive a 4WD with a bad transfer case?


The transfer case handles power for both 2 wheel drive and four wheel drive. If it has gone ``bad'' , continuing to drive with it being bad is likely to cause more expensive repairs to be needed. It is probably best to not drive the vehicle until after you have the necessary repairs completed.



What does a transfer case sound like when it's going out?


These sounds could be clicking, grinding, or chattering. Any of these may indicate a malfunctioning transfer case.



How much does it cost to repair a 4 wheel drive transfer case?


In addition to labor costs to replace a transfer case, you can expect the cost of parts to be about $2,400, on average, while labor will likely cost between $475 and $600. There is a wide range of costs associated with transfer case repairs depending on what the issue is.



How much does it cost to fix a transfer case?


The average cost for a Transfer Case Replacement is between $2,972 and $3,097. Labor costs are estimated between $480 and $605 while parts are typically priced around $2,492. This range does not include taxes and fees, and does not factor in your unique location. Related repairs may also be needed.



How do you test a transfer case?


Remove the drain plug on the transfer case and then let the fluid drain out. Examine the fluid for any metal shavings. If you find metal shavings, there's an issue within the transfer case. You'd have to take it apart to find out what the issue is, but it's just easier to replace it.



What happens if a transfer case goes out while driving?


Vehicle Switching In And Out Of 4-Wheel Drive When your transfer case goes bad, your car might jump in and out of 4-wheel drive on its own. This indicates an inability to stay in a drive mode which can damage the transfer case, other systems on the vehicle, or cause an unsafe driving situation.



What happens when a transfer case module goes bad?


Believe it or not, a bad transfer case control module can cause the engine to hesitate despite successfully igniting the air-fuel mixture. This can happen because one of the sensors monitoring the transmission sent an inaccurate reading to the control module.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.