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How many hours to replace turbo on 6.7 powerstroke?

Replacing the turbocharger on a 6.7 Powerstroke diesel engine typically takes between 4 to 8 hours for an experienced mechanic. The exact time can vary depending on the specific vehicle, the mechanic's expertise, and the complexity of the turbo replacement process.


Detailed Explanation


The 6.7 Powerstroke is a popular diesel engine found in Ford Super Duty trucks. The turbocharger is a critical component that boosts the engine's power and efficiency. Over time, the turbo can wear out and need replacement. Replacing the turbo on a 6.7 Powerstroke is a complex job that requires significant mechanical expertise and specialized tools.


The turbo replacement process involves the following steps:



  • Disconnecting the exhaust system and turbo inlet and outlet connections

  • Removing the turbocharger mounting bolts and carefully extracting the old turbo

  • Cleaning the turbo mounting surface and inspecting the engine for any damage or debris

  • Installing the new turbocharger, reconnecting all the necessary hoses and electrical connections

  • Reinstalling the exhaust system and performing any necessary adjustments

  • Testing the new turbo to ensure proper operation


The time required to complete this process can vary significantly depending on the mechanic's experience, the accessibility of the turbo, and any additional repairs or modifications that may be necessary. On average, an experienced mechanic can typically replace a 6.7 Powerstroke turbo in 4 to 8 hours, with the higher end of the range accounting for more complex installations or any unexpected issues that may arise during the process.


It's important to note that attempting this repair without the proper knowledge, tools, and experience can lead to further damage to the engine or other components, making the repair more costly and time-consuming. It's generally recommended to have a qualified diesel mechanic perform the turbo replacement to ensure the job is done correctly and safely.

What year 6.7 has a bad turbo?


Turbocharger failures have been a frequent issue with the 2011 and 2012 model year 6.7L Powerstroke equipped pickups. The early-production Honeywell DualBoost turbo's Achilles' heel appeared to be its ceramic bearings. However, these reliability concerns were resolved with the switch to steel ball bearings.



How many hours does it take to install a turbo?


Somewhere between 2 hours on something really simple like an 80's Turbo Dodge or early 90's VW TDI to 6-8 hours on the new twin turbo BMW's for a replacement. Installation of an aftermarket turbo kit can take up to 12 hours or more if you're a slow worker.



How long does a turbo take to replace?


Replacing a turbo is a complicated task with multiple steps, so it's not one that can be rushed. On average, a skilled mechanic with all the specialist tools can complete the job in three to four hours, but in some cases, it can take up to eight.



How long do 6.7 Powerstroke turbos last?


Typically, your Ford Powerstroke turbocharger should last at least 150,000 If you drive or rev hard and do not allow the turbocharger to spool down after heavily loading, it may experience rapid wear in the bearings , seals, and impeller shaft areas.



Can a turbo engine last 200,000 miles?


As we mentioned, turbos' life expectancy generally is around 150,000 miles. But, with regular maintenance and proper care, diesel turbochargers may last up to 200,000 miles. Our new, rebuilt, or used turbos are all of exceptional quality and made to last you a long time.



How many hours of labor does it take to change a turbo?


A dealer will typically charge 4 to 5 hours to replace the turbocharger.



How much is labor to install a turbo?


Labor charges and shop rates: : Installing a turbo typically costs about $500 or more in labor. Getting estimates from different shops could help you save on overall replacement costs.



How many miles is a 6.7 turbo diesel good for?


The 6.7L Power Stroke is built for longevity – Many owners report reaching well over 200,000 miles with proper maintenance. Regular servicing, especially for components like the turbocharger, exhaust systems, and fuel injectors, can extend the engine's lifespan even further.



How much does it cost to replace a diesel turbo?


If the turbo cannot be repaired, a replacement can cost between $1,000 and $2,000. It is crucial to note, however, that pricing might vary considerably. Some car owners have reported paying as little as $500, while others have spent more than $4,000.



How much does it cost to replace the turbo on a 6.7 Powerstroke?


Labor costs are estimated between $427 and $539 while parts are priced between $1,774 and $2,145. This range does not include taxes and fees, and does not factor in your unique location.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.