How much does it cost to replace a fuel pump on a Chevy HHR?
The typical total for replacing a fuel pump on a Chevy HHR is about $500 to $900 at an independent shop, with parts usually $100–$350 and labor roughly $400–$550, depending on location and engine. Dealers can charge more, often $800–$1,200 or higher.
The Chevy HHR’s fuel pump is housed in the fuel tank as a pump module with a sending unit. Replacing it involves accessing the pump, which may require draining the tank and, in some cases, dropping the tank or accessing through an inspection panel. The exact cost depends on engine variant, how the tank must be accessed, and any additional work needed around the fuel system.
What drives the cost
Several factors influence the final bill, including how the access is gained to the pump, regional labor rates, and whether you buy parts yourself or have the shop supply them.
- Parts cost (fuel pump module): typically $100–$350; original equipment manufacturer (OEM) units tend to be higher.
- Labor: commonly 2–4 hours; rates range around $80–$120 per hour, totaling roughly $160–$480.
- Additional costs: diagnostic fee if the problem isn’t clearly diagnosed, disposal or recycling fees, and any required ancillary parts (e.g., fuel filter, gaskets, sending-unit seals).
Bottom line: most jobs fall within the mid-price range, but dealer quotes and high-cost metropolitan areas can push totals higher. Always get a written estimate before work begins.
Regional variations and scenarios
Price can vary significantly by where you go and how your vehicle is accessed. Here are common scenarios you might encounter.
- Independent repair shop in a mid-sized town: typically $300–$850 total.
- Chevrolet dealership: typically $700–$1,200 or more, reflecting higher labor rates and OE parts.
- High-cost urban markets: prices can be 10–30% higher than national averages.
- Buyer-supplied parts: may reduce parts cost, but some shops charge a small handling or core fee and require use of their own labor for warranty reasons.
Tip: clearly confirm whether the tank must be dropped or if a panel access is used, so you aren’t surprised by extra labor charges.
Ways to save on a fuel pump replacement
Consider these strategies to keep costs reasonable while ensuring quality and safety.
- Shop around and request quotes from multiple shops, including both independents and dealers.
- Ask for a parts-and-labor split so you can decide whether to supply your own pump (and verify compatibility).
- Bundle the service with other maintenance that requires similar access to the fuel area to share labor costs.
- Look for coupons, promotions, or fixed-price services offered by local shops.
- Choose between aftermarket and OEM parts based on reliability and warranty considerations, balancing cost and risk.
Note: fuel system work carries safety risks. If you’re not experienced with automotive fuel systems, a professional installation is strongly recommended to avoid fire hazards and ensure proper sealing and fuel pressure.
Summary
For a Chevy HHR, fuel pump replacement typically falls in the $500–$900 range at independent shops, with higher quotes at dealers and in high-cost regions. Parts costs are generally $100–$350, and labor usually $400–$550, though the total can vary based on engine, access method, and local labor rates. Always obtain multiple estimates, confirm what’s included (parts, labor, disposal), and ensure the pump is the actual issue before proceeding. A timely replacement helps protect fuel economy and overall reliability.
