How much does it cost to replace a headlight on a 2016 Ford Fusion?
For a typical 2016 Ford Fusion, replacing a headlight ranges from about $60 to $1,500 per headlight, depending on whether you replace just a bulb or the entire headlight assembly, and on whether you choose aftermarket parts or OEM parts and whether your headlights are halogen or HID/LED. Most drivers see costs in the $200-$700 range when a shop does the work.
Headlights are one of those repairs that can vary widely. The cost is shaped by the replacement scope (bulb vs. full assembly), the headlight technology (halogen versus HID or LED), the part source (OEM Ford parts versus aftermarket), and local labor rates. This article outlines the typical price ranges and what to expect from a repair shop.
What affects the price
Understanding the main cost drivers helps you gauge what you’ll pay before you shop for a headlight replacement.
- Type of replacement: bulb-only versus full headlight assembly.
- Headlight technology: halogen, HID, or LED. HID/LED typically costs more.
- Parts source: aftermarket versus OEM (Ford) parts.
- Labor rates: vary by region and shop, with higher rates in urban areas.
- Additional components: ballast, wiring harness, seals, and mounting hardware may add to the price.
- Warranty and service charges: some shops include a warranty or disposal fees.
These factors combine to determine the final bill you’ll receive. If you’re only replacing a bulb, the price is usually much lower than replacing the entire assembly, and DIY is often the cheapest option.
Cost breakdown by scenario
Below are typical ranges you’ll see in the market for common ways people replace a headlight on a 2016 Ford Fusion. Keep in mind that prices vary by region and retailer.
- Bulb replacement (halogen bulbs, DIY): Part cost roughly $5-$30; no labor if you do it yourself.
- Bulb replacement (halogen, professional): Parts $5-$40 plus labor $40-$110; total roughly $50-$150.
- Halogen headlight assembly replacement (aftermarket): Parts about $60-$180; labor about $70-$150; total roughly $130-$330.
- Halogen headlight assembly replacement (OEM): Parts about $120-$250; labor about $80-$160; total roughly $200-$410.
- HID/LED headlight assembly replacement (aftermarket): Parts about $300-$700; labor about $90-$170; total roughly $390-$870.
- HID/LED headlight assembly replacement (OEM): Parts about $600-$1,200; labor about $90-$180; total roughly $690-$1,380.
For most drivers, a shop-installed headlight replacement falls into the $200-$600 range for halogen options and may exceed $900 for HID/LED, especially with OEM parts. DIY bulb changes are the cheapest path but may not be feasible on all 2016 Fusion variants depending on access and space.
DIY vs professional replacement
Deciding between a DIY approach and hiring a professional hinges on your comfort with automotive electronics, access to the headlight assembly, and the vehicle’s configuration. Halogen bulb swaps are often doable at home, while full assembly replacements, especially HID/LED, typically benefit from professional installation to ensure correct alignment and seal integrity.
What to do next
Getting an accurate quote is best done by calling a few local shops or visiting their websites for parts listings. Ask for itemized estimates that separate parts and labor, and confirm whether taxes and any disposal or warranty fees are included.
Summary
Headlight replacement costs for a 2016 Ford Fusion vary widely based on whether you replace just the bulb or the entire assembly, and on the headlight type (halogen versus HID/LED) and parts source (OEM versus aftermarket). DIY bulb changes are the cheapest, while OEM HID/LED assemblies installed by a shop are the most expensive. Expect roughly $60-$150 for bulb replacements, $130-$410 for halogen assemblies, and $390-$1,380 for HID/LED assemblies, with many common scenarios landing in the $200-$700 range. Always get a written, itemized quote to avoid surprises.
What kind of headlight does a 2016 Ford Fusion take?
Ford Fusion (2013-2016) Bulb Size Chart
| Headlights (High Beam) | H7 |
|---|---|
| Headlights (Low Beam) | H11 (H8 H9) |
| Front Fog Lights | H11 (H8 H9) |
| Reverse Light (Back-Up Light) | T15 (912 921) |
| Turn Signal Light (Front) | PW24W |
How much does it cost to replace a headlight on a Ford Fusion?
The average cost for a Ford Fusion Headlight Bulb Replacement is between $128 and $170.
How much does AutoZone charge for headlight replacement?
The cost to replace a headlight at AutoZone varies depending on whether you need just a bulb or a full assembly. You can expect to pay from $10 to over $100 for a replacement bulb, while a complete headlight assembly can cost from $100 up to over $2,000. Many AutoZone locations also offer complimentary installation, but this can vary, so it's best to check with your local store.
Part cost
- Halogen bulbs: These are the cheapest, with basic models starting under $20 each.
- HID and LED assemblies: These are more expensive, with HID assemblies starting around $200-$400 and modern LED assemblies starting at $600 and going up, depending on the technology.
- Full assemblies: If your entire headlight assembly is broken, the cost will vary based on the type and the vehicle.
- Vehicle-specific housings start around $100.
- Advanced LED and laser assemblies can exceed $2,000.
Labor cost and installation
- DIY: You can save on labor costs by replacing the bulb yourself.
- AutoZone installation: Some AutoZone stores offer free or low-cost installation for bulbs, though this can vary by location. You should call your local store to confirm their policy and if they can help with your specific vehicle.
- Professional installation: If you need a professional to replace the bulb, it could cost between $200 and $1,000 depending on the vehicle's make, model, and the labor involved, according to AutoZone.com.
What you can do
- Determine your needs: Check if you need a replacement bulb or a full headlight assembly by visually inspecting the headlight unit.
- Use the AutoZone website: You can use the AutoZone website to find the specific part needed for your vehicle and see the exact price.
- Call your local store: Before going to the store, call to confirm their installation services and pricing, as this can vary by location.
How much will a mechanic charge to change a headlight?
When you factor in the cost of the bulb and the labor, you will be looking at a total cost of between $30 and $300, depending on the type of bulb and the difficulty of installation. If you need to replace the entire headlight assembly, the price variation is extreme, to say the least.
