How much does it cost to replace the evaporator in a Dodge Caravan?
Typically, replacing the evaporator core in a Dodge Caravan costs about $900 to $1,800 in total, depending on model year, local labor rates, and whether additional components must be replaced. The evaporator core itself is relatively inexpensive, but the job is labor-intensive because the dashboard must be opened to access the unit.
What determines the final price
Several factors drive the total bill beyond the basic core replacement. The two biggest variables are the extent of labor and the need for extra parts or services.
- Evaporator core (the part itself): typically $150–$350.
- Receiver/drier and/or expansion valve (or orifice tube): about $60–$180, if replaced.
- Refrigerant recharge and leak check: about $60–$100.
- Labor to access and replace the evaporator: roughly 6–12 hours at $80–$150 per hour, i.e., about $480–$1,800.
- Miscellaneous items (gaskets, adhesives, shop supplies) and diagnostic time: $50–$150.
Prices vary by model year, whether a dealership or independent shop is used, and regional labor rates. If the condenser, hoses, or other cooling-system components are damaged or leak-prone, the total can be significantly higher.
Variations by model year and vehicle configuration
The Dodge Caravan has had several HVAC layouts across its generations. The Grand Caravan (and related models) can be more labor-intensive due to dash complexity.
Model year and trim level
Earlier vans may have simpler access routes, while later versions with more integrated dashboards can extend labor time and cost. Always get a written quote that itemizes parts and hourly labor.
Regional pricing
Labor rates vary by region and by whether the work is done at a dealership, independent shop, or a chain shop. Expect higher quotes in major metro areas.
DIY vs professional service
Replacing an evaporator core is not typically a DIY project. It requires proper refrigerant handling, evacuation, and recharging, as well as careful reassembly of the dashboard to avoid air leaks and electrical issues. A licensed technician should perform the job.
What to expect at the shop
If you take your Caravan in for evaporator replacement, prepare for a multi-step process: refrigerant evacuation, dashboard removal to access the HVAC case, evaporator core replacement, reassembly, leak testing, and refrigerant recharge. Plan for a full-day service in many shops, and request a detailed estimate before work begins.
Summary
Replacing the evaporator core in a Dodge Caravan is a labor-intensive repair with a price that reflects the dashboard work and refrigerant service. Most customers report a total outlay in the $1,000–$1,800 range, with higher-end quotes possible in costly markets or when additional parts are needed. Always obtain multiple written estimates and confirm what is included (parts, labor, diagnostic time, and refrigerant recharge) before authorizing the repair.
