How much is it to replace a Chevy Volt battery?
Replacing a Chevy Volt battery typically costs about $5,000 to $8,000 installed for a new OEM pack, with cheaper options available using refurbished or used packs in the $2,000 to $4,000 range, plus labor. If the vehicle is still under warranty, some or all of the replacement may be covered.
The Volt relies on a 16-kilowatt-hour lithium-ion battery that powers the electric drive and supports the gasoline engine when needed. The total price to replace this battery depends on the model year, the source of the replacement pack, and the labor rate at the shop. Replacements must be performed by trained technicians due to the high voltage involved.
Typical costs for replacement options
Prices vary by source and year; below are representative ranges to help homeowners plan.
- New OEM battery installed: commonly about $5,000–$7,500 for the pack itself, with labor bringing the total to roughly $6,000–$9,000 depending on local rates and the Volt year.
- Refurbished or remanufactured battery installed: typically around $2,000–$4,500 for the pack, with similar installation costs as new; total often in the $2,500–$5,500 range.
- Used or salvaged battery installed: price for the pack can be about $1,000–$3,000, plus installation; total may range from $1,500–$4,000 depending on condition and compatibility.
In summary, the price you pay depends heavily on the source of the pack and the labor charges at the shop, with warranty eligibility also shaping the decision.
Warranty and coverage
Most Chevy Volt models carry a battery warranty that, in the United States, covers 8 years or 100,000 miles for defects in materials or workmanship. Some early or special cases may have different terms. Warranty status can dramatically affect the out-of-pocket cost, because a replacement under warranty is typically covered in full by GM. The warranty generally does not cover damage from accidents, improper maintenance, or wear beyond normal limits.
Where to source a replacement
Options vary by location and risk tolerance. Consumers should factor in warranty, compatibility with their specific Volt year, and the source's reputation when deciding where to buy and who should perform the work.
- Official Chevrolet/GM dealership: highest likelihood of OEM compatibility and warranty coverage, but often the most expensive option.
- Independent hybrid/electric repair shops: frequently cheaper labor; can source new, refurb, or used packs; may offer warranties on the installation.
- Refurbished or remanufactured pack suppliers: can lower the pack cost but verify warranty and compatibility.
- Salvage yards and wrecking yards: cheapest options; check pack condition and accessibility; typically no long-term warranty.
- Online marketplaces and parts resellers: potential savings but require careful validation of compatibility and warranty.
Before selecting a source, confirm that the pack is compatible with your Volt’s model year and configuration, and ask about testing, warranty, and return policies. A qualified technician should perform the replacement with proper safety procedures.
Summary
Replacing a Chevy Volt battery is a substantial expense, typically ranging from about $5,000 to $8,000 for a new OEM pack installed, with meaningful savings possible by opting for refurbished or used packs. Warranty coverage can significantly alter out-of-pocket costs, and prices vary by year, region, and installer. If you’re facing a replacement, compare multiple quotes, verify compatibility with your model year, and consider warranty terms to choose the best option for your Volt.
