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How much transmission fluid does a Chevy 3500 hold?

The total amount of transmission fluid in a Chevy 3500 depends on which transmission is installed. In practice, you’re looking at roughly 12–14 quarts for older 4L80E-equipped trucks, about 15–16 quarts for the 6L80/6L90 setups, and around 25–28 quarts for models that use the heavy‑duty Allison 1000 transmission. Always verify the exact specification for your exact year and transmission through the owner’s manual or a GM service bulletin.


Overview of capacities by transmission type


Transmission fluid capacity varies with the specific transmission used in the Chevy 3500, and capacities can differ by year, model, and model configuration. The following figures reflect typical totals, including the fluid in the torque converter and cooler lines. Pan capacity alone is lower and will not represent total system capacity.


4L80E family (older GM 3500 HD models)


For trucks equipped with the 4L80E automatic, total system capacity is generally in the low-teens of quarts. This includes pan capacity plus fluid in the torque converter and lines.



  • Typical total capacity: about 12–14 quarts (roughly 11–13 L)


When performing a full fluid change on a 4L80E, you’ll want enough fluid to fill the pan and account for the converter and hydraulic circuits, with some extra on hand for topping off.


6L80/6L90 (newer heavy-duty GM transmissions)


Chevy’s newer heavy‑duty models often use the 6L80 or 6L90 transmissions, which have a larger total fluid capacity than the 4L80E.



  • Typical total capacity: about 15–16 quarts (roughly 14–15 L)


For a full drain/refill, expect to use most of a 15–16 quart supply, plus a little extra for topping off after checking levels.


Allison 1000 (Duramax‑powered 3500HD)


On Chevy 3500HDs with the Duramax diesel and an Allison 1000 transmission, the system holds significantly more fluid due to the unit’s size and cooling circuits.



  • Typical total capacity: about 25–28 quarts (roughly 24–27 L)


If changing all fluid, plan for a larger fill than a standard GM automatic and verify the exact capacity using the vehicle’s service documentation or the Allison service manual.


Practical guidance for service and top-offs


Regardless of the model, always use the transmission fluid type specified by the manufacturer. GM automatics in these trucks generally call for Dexron VI-compatible fluids, while the Allison 1000 requires TES-295 fluid. When performing a fluid change, consider draining and refilling the pan plus inserting new fluid to fill the torque converter and cooling circuit, and have extra fluid on hand to reach the proper level after the system cycles.


Summary


In short, the Chevy 3500’s transmission fluid capacity is not fixed across all models. Expect roughly 12–14 quarts for the 4L80E, 15–16 quarts for the 6L80/6L90, and about 25–28 quarts for the Allison 1000. Always confirm the exact figure for your year and transmission type, and use the recommended fluid specification when servicing the system.

How much fluid does a 6.6 Duramax Allison transmission hold?


What is the Oil Capacity of a Duramax? The 6.6 liter Duramax oil capacity is 10 quarts — a massive amount of oil.



How much transmission fluid does a 2015 Chevy 3500 HD hold?


Automatic Transmission Fluid
Capacity: 6 speed 1000 Total Fill 12.7 quarts. Capacity: 7.4 quarts Initial Fill.



How much transmission fluid does a 2019 Chevy 3500 hold?


Automatic Transmission Fluid
Capacity: 7.4 quarts Initial Fill.



How much transmission fluid does a 2003 Chevy 3500 hold?


Automatic Transmission Fluid
Capacity: 7.7 quarts Initial Fill.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.