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How much weight can a Chevy Express 3500 van carry?

The Express 3500 cargo van typically carries about 3,000 to 4,000 pounds of payload, depending on configuration. Exact numbers vary by wheelbase, engine, and whether the van is set up for cargo or passengers. Always verify the vehicle’s door jamb sticker for the precise figure.


Understanding payload and GVWR


Payload refers to the combined weight of passengers, cargo, and any equipment beyond the van’s own curb weight. GVWR, or gross vehicle weight rating, is the maximum allowable weight the vehicle can carry, including fuel, fluids, passengers, and cargo. For the Chevy Express 3500, GVWR is generally in the 9,600–9,900 pound range, with curb weight varying by engine and body style. The payload you can carry is the difference between GVWR and curb weight (Payload = GVWR − Curb Weight).


Typical payload ranges by configuration


Below are typical ranges for common Express 3500 configurations. Exact numbers depend on year, wheelbase, and interior setup, so use the official sticker for your vehicle.



  • Cargo van configurations (two- or three-seat setups) with a GVWR around 9,600–9,900 lb: payload commonly around 3,000–4,000 pounds (roughly 1,360–1,815 kg), depending on wheelbase and engine choice.

  • Passenger configurations (up to about 12–15 passengers): payload is notably lower, typically around 1,800–2,800 pounds, depending on seating and interior features.


These ranges reflect typical factory configurations in recent model years. To know your exact payload, subtract the curb weight from the GVWR listed on the vehicle’s certification label.


How to determine the exact payload for your vehicle


To calculate the exact payload for your Express 3500, identify its GVWR and curb weight and subtract the latter from the former. Use these steps:



  • Locate the GVWR on the door jamb sticker or the build sheet; this is the maximum allowable weight for the vehicle including passengers and cargo.

  • Find the curb (empty) weight, listed on the same sticker or service documentation.

  • Compute payload: Payload = GVWR − Curb Weight.

  • When planning loads, ensure your total weight stays within the payload limit. If towing, also consider the trailer’s weight and the vehicle’s GCWR (gross combined weight rating).


For exact numbers, consult the vehicle’s window sticker or GM’s official spec sheet for the exact model year and wheelbase. A dealer can also pull the precise GVWR and curb weight from the VIN for your van.


Important considerations for payload and usage


Payload capacity is a ceiling you should not exceed. Heavier loads affect handling, braking, and tire wear, and can impact warranty coverage. If you’re planning a conversion or regular heavy-duty use, distribute weight evenly, use proper tie-downs, and stay within the published GVWR to maintain safety and performance.


Summary


The Chevy Express 3500’s payload varies by configuration, but cargo-oriented versions typically provide about 3,000 to 4,000 pounds of payload, while passenger-oriented setups carry less. To know the exact figure for your van, check the GVWR and curb weight on the door jamb sticker or build sheet and perform Payload = GVWR − Curb Weight. Always plan loads within those limits to ensure safe operation.

Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.