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Is a Ford Fusion 2016 reliable?

Generally, the 2016 Ford Fusion is reliable enough for a mid-size sedan, though it comes with model-year caveats that buyers should consider. With routine maintenance, many owners report solid everyday performance, but certain components have produced more complaints than others.

This article pulls reliability signals from major sources, summarizes common owner-reported problems, reviews recall history, and offers practical advice for buyers and owners to gauge risk and budgeting for maintenance.

Reliability signals for the 2016 Fusion

Reliability assessments from credible outlets place the 2016 Fusion in the mid-pack among midsize sedans, with some variations by drivetrain and features.

Consumer Reports commonly places the 2016 Fusion in the average reliability tier for its class, with variation by drivetrain and equipment package.

J.D. Power’s reporting generally notes average-to-above-average reliability for typical ownership periods, while electronics and the transmission are the more frequently cited trouble areas on certain trims.

NHTSA recall history for the 2016 Fusion includes campaigns related to airbags, seat belts, and various software/compatibility issues that dealers addressed under warranty.

Taken together, these signals suggest the Fusion can be a dependable choice if it has a solid maintenance record, though buyers should be mindful of engine/tech-related caveats highlighted by owner feedback.

Common owner-reported problems

Most issues reported by owners cluster around three broad areas: transmission behavior, infotainment electronics, and miscellaneous electrical glitches. Not every car experiences these problems, but they are the most frequently cited concerns.

Transmission behavior: some 6-speed automatics, particularly on EcoBoost models, have exhibited rough shifting, hesitation, or occasional shudder at certain mileage ranges.

Infotainment and MyFord Touch: laggy responses, screen freezes, Bluetooth connectivity hiccups, and periodic software glitches.

Electrical and sensor glitches: warning lights, erratic gauge readings, or electronics that require software updates.

Brakes and suspension: occasional brake squeal or wear-related noises, typically tied to normal wear or pad/rotor conditions.

Note that many issues are resolved through recalls, service bulletins, or dealer updates. A well-documented service history can significantly affect reliability impressions.

Maintenance, costs, and buying tips

When evaluating a 2016 Fusion, consider ownership costs, potential maintenance needs, and how the specific trim and engine choice might influence reliability and repair bills.

Maintenance costs: Routine maintenance is in line with peers in the mid-size segment, though EcoBoost engines may incur slightly higher parts and service costs due to turbo components and related systems.

Pre-purchase checks: have a trusted mechanic inspect the transmission, the MyFord Touch system, and look for software updates; verify there are no outstanding recall work.

Resale considerations: check the car’s history, including prior recalls and warranty work, as these can influence resale value and ongoing reliability perception.

With careful evaluation and regular maintenance, a 2016 Fusion can provide solid, practical ownership in the used-car market.

Summary

The 2016 Ford Fusion sits in the middle of the reliability spectrum for its class. It can deliver dependable daily use, but buyers should be aware of transmission and infotainment issues reported by some owners, and should budget for routine maintenance and potential recall-related service. A thorough pre-purchase inspection and a well-documented service history are key to maximizing reliability in a used Fusion.

Does the 2016 Ford Fusion have transmission problems?

If you don't routinely change your fluids at least every 30,000 miles or so, you may find that your 2016 Ford Fusion transmission will slip.

How long will a 2016 Ford Fusion last?

The short answer is that a well-maintained Ford Fusion can last between 200,000 and 250,000 miles.

Are 2016 Ford Fusions reliable cars?

The 2016 Ford Fusion has average reliability, with a rating of around 4.0 out of 5.0 from sources like RepairPal and Edmunds. Common issues include transmission problems (hesitation or harsh shifting, often fixable with software updates or fluid changes), potential engine concerns with the 2.5L engine (misfires, coolant leaks), and other problems like swollen lug nuts and key-in-ignition issues. Overall, while many owners find it a reliable and long-lasting vehicle with proper maintenance, potential buyers should be aware of these common complaints.

Potential issues

Transmission: Some models experience harsh or delayed shifting. This can often be resolved with a software update for the transmission control module, but may require internal repairs if the problem persists, especially in higher-mileage vehicles.
Engine: The 2.5L engine can have issues like misfires, rough idling, coolant leaks, or cracked spark plugs. These may be related to the transmission control module or ignition coils.
Other common problems: Other complaints include squeaks and creaks over bumps, swollen lug nuts, spongy brake pedals, and the key not coming out of the ignition.

Tips for reliability

Maintenance: Regular maintenance is crucial, especially for the transmission fluid. Following the recommended service intervals can significantly improve longevity.
Software updates: Check if the vehicle has received all relevant software updates, particularly for the transmission control module, as this can resolve performance issues.
Engine and transmission health: Regularly inspect spark plugs and ensure the transmission fluid is clean and at the proper level to prevent premature wear.
Consider Hybrid: The hybrid version of the 2016 Fusion has also earned praise for its fuel economy and longevity.

This video discusses common problems and reliability ratings of the 2016 Ford Fusion: 1mcar PROblemsYouTube · Jun 26, 2022

What year to stay away from Ford Fusion?

The Ford Fusion years to avoid are primarily 2010-2012 due to widespread power steering issues. The model years 2013-2016 should also be approached with caution due to potential head gasket problems with the EcoBoost engines and transmission issues, including recalls for certain transmissions.
You can watch this video to learn more about the worst years for Ford Fusion and their issues: 1mAutoMotivateYouTube · Aug 24, 2022
Years to avoid

2010–2012: These model years are frequently cited as the worst for the Fusion, with power steering failure being the most common complaint. The 2010 model had the highest number of complaints, followed closely by 2011 and 2012.
2013–2016: These years are associated with engine issues in EcoBoost models (1.5L, 1.6L, 2.0L), primarily head gasket failure, which can lead to expensive repairs. Some models from this range also had transmission problems and were subject to recalls.

Specific problems

Power Steering: A major issue in the 2010-2012 models, often resulting in a complete failure.
Engine: Head gasket failure in 1.5L, 1.6L, and 2.0L EcoBoost engines from 2013-2016 can cause coolant leaks and overheating.
Transmission: Some 2013-2016 models experienced shifting problems and leaks, leading to recalls and potential replacement.
Rust: In snowy climates, earlier models may have a higher susceptibility to rust.
Hybrid Batteries: The early hybrid versions had less robust batteries compared to some competitors.

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.