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Is the new F-350 aluminum?

Yes, the latest Ford F-350 Super Duty pickup truck features an aluminum body, a significant departure from the traditional steel construction used in previous models. This shift to an aluminum body has been a strategic move by Ford to reduce the overall weight of the vehicle, improve fuel efficiency, and enhance its capabilities.


Exploring the Aluminum Body of the F-350


The decision to use aluminum for the body of the F-350 is part of Ford's broader initiative to incorporate more lightweight materials in their truck lineup. Aluminum is known for its strength-to-weight ratio, making it an attractive choice for automakers looking to shed unnecessary pounds without compromising the vehicle's durability or towing capacity.


By using aluminum, the F-350 has seen a significant weight reduction compared to its steel-bodied predecessors. This weight savings translates to improved fuel efficiency, better acceleration, and enhanced payload and towing capabilities, all of which are crucial for a heavy-duty truck like the F-350.


Benefits of the Aluminum Body


The use of aluminum in the F-350's body offers several key benefits:



  • Reduced Weight: The aluminum body is significantly lighter than a traditional steel body, resulting in improved fuel efficiency and increased payload and towing capacity.

  • Corrosion Resistance: Aluminum is naturally resistant to corrosion, which can help extend the lifespan of the vehicle and reduce maintenance costs over time.

  • Improved Performance: The weight savings from the aluminum body contribute to better acceleration, handling, and overall driving dynamics, making the F-350 more responsive and agile on the road.

  • Increased Durability: Despite being lighter, the aluminum body is still highly durable and can withstand the rigors of heavy-duty use, such as hauling heavy loads or off-road driving.


These benefits have made the aluminum-bodied F-350 a popular choice among truck enthusiasts and commercial users who demand the best in terms of capability, efficiency, and long-term reliability.

What year F-350 to stay away from?


You should generally stay away from 1998–2004 Ford F-350 models due to handling issues from leaf-spring front suspension and a history of engine, transmission, and rust problems. Other years to be cautious of include those with specific problematic engines, such as the 6.0L and 6.4L Powerstroke diesel engines, found in models like the 2003-2007 and 2008-2010 years, respectively. The 2011-2014 6.7L Powerstroke models also had notable issues with their turbochargers and high-pressure fuel pumps, as described by this YouTube video and Sinister Diesel.
 
Years to avoid

  • 1998–2004: These models have a rougher ride due to a leaf-spring front suspension and are known for engine, transmission, and rust issues. 
  • 2003–2007 (6.0L Powerstroke): This engine is known for numerous problems, especially head gasket issues, unless it has been thoroughly upgraded, according to Facebook users. 
  • 2008–2010 (6.4L Powerstroke): This engine is often cited by owners as being unreliable, says Facebook users. 
  • 2011–2014 (6.7L Powerstroke): These years had early versions of the 6.7L with problematic dual-compressor turbos and a high-pressure CP4 fuel pump that is prone to failure, notes this YouTube video and Sinister Diesel. 

Years to consider
  • 2005, 2007, 2009, 2010: These years were less problematic than the years listed above. 
  • 2015–2016: These models feature the improved 6.7L Powerstroke with steel bearings in the turbo, which are more reliable. 
  • 2017–2022 and 2023–Present: These later models are generally considered more reliable overall. 



Are all Ford trucks aluminum now?


Since 2015, Ford has made their popular F-150 truck out of aluminum. Then, in 2017, they also started creating their F-Series Super-Duty trucks out of aluminum as well. This trend continues until today, with these two models using aluminum bodies, and all other Ford trucks having the typical steel bodies.



Are Ford truck frames aluminum or steel?


While Ford aluminum dominates the body panels, steel remains key for the truck's frame and chassis.



Is the new F-350 aluminum?


The new Ford F-350 lives up to the Built Ford Tough reputation with a high-strength steel frame, military-grade aluminum alloy body, and durable components.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.