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What causes exhaust manifold to go bad?

The exhaust manifold, a critical component of a vehicle's exhaust system, can deteriorate over time due to various factors. Understanding the common causes of exhaust manifold failure is essential for maintaining the overall health and performance of your vehicle.


Thermal Stress and Cracking


The exhaust manifold is subjected to extreme temperatures, often reaching over 1,000°F (538°C) during normal operation. This intense heat can cause the metal to expand and contract, leading to cracks and structural weakening over time. Thermal stress is one of the primary reasons exhaust manifolds fail.


Corrosion and Rust


The exhaust manifold is exposed to various corrosive elements, such as moisture, road salt, and exhaust gases. Over time, these elements can cause the metal to corrode and rust, weakening the structure and leading to leaks. Corrosion is another common cause of exhaust manifold failure.


Improper Installation or Modifications


If the exhaust manifold is not properly installed or if modifications are made to the exhaust system, it can put additional stress on the manifold, leading to premature failure. Improper installation or modifications can contribute to exhaust manifold problems.


Age and Wear


Over time, the exhaust manifold can simply wear out due to the constant exposure to high temperatures, vibrations, and other stresses. As a vehicle ages, the exhaust manifold becomes more susceptible to failure.


Symptoms of Exhaust Manifold Failure



  • Loud, rumbling noise from the engine compartment

  • Decreased engine performance or power

  • Visible cracks or leaks in the manifold

  • Increased fuel consumption

  • Difficulty starting the engine


If you notice any of these symptoms, it's important to have your vehicle inspected by a qualified mechanic to determine the cause and address the issue before it leads to more extensive and costly repairs.

What causes damage to the exhaust manifold?


As part of the engine's exhaust system, exhaust manifolds put up with a lot of heat, literally, every time you drive. Then they cool down considerably when the car isn't running. All this expanding and contracting can wear down the metal over time, causing it to crack and leak. Worn-out gaskets.



What causes exhaust manifolds to go out?


The manifold itself can also crack or warp due to exposure to extreme heat over time. It's also possible for the bolts holding the manifold in place to loosen or fall out, causing a leak; this issue is most likely a manufacturing defect rather than something caused by the vehicle's age or condition.



Can you drive with a bad exhaust manifold?


It's best to avoid driving your car until you have repaired or replaced its faulty exhaust manifold gasket. The reduction in fuel efficiency can make you drop by the gas station more often to fill your fuel tank. And if your vehicle is slated for an emissions test, it's going to fail.



How does an exhaust manifold fail?


An exhaust manifold crack is caused by one of 2 reasons. The first one being the heat cycles the manifold experiences. Over a significant period of time, these cycles take their toll on the manifold and it just gets to a point where it can't take the heat anymore.



How much does it cost to replace an exhaust manifold?


between $1,239 and $1,350
The average cost for an Exhaust Manifold Replacement is between $1,239 and $1,350. Labor costs are estimated between $244 and $308 while parts are priced between $994 and $1,042. This range does not include taxes and fees, and does not factor in your unique location. Related repairs may also be needed.



Is it expensive to fix an exhaust manifold?


The average cost for an Exhaust Manifold Replacement is between $1,239 and $1,350. Labor costs are estimated between $244 and $308 while parts are priced between $994 and $1,042. This range does not include taxes and fees, and does not factor in your unique location. Related repairs may also be needed.



Is it worth replacing an exhaust manifold?


As cracks form in the cast iron structure, your vehicle's performance will suffer. Replacing the cracked exhaust manifold with an aftermarket manifold will restore and improve your vehicle's performance.



What is the life expectancy of an exhaust manifold?


Most experts suggest that a manifold will have a life expectancy of six to eight years. However, heavy use in saltwater can see this drop to as low as three years, while lightly used freshwater boats can get up to 20 years out of a manifold. (We are assuming that your manifold is raw water cooled.



What breaks exhaust manifold?


Under extreme use like towing heavy loads, the exhaust manifolds can go from normal operating temperature to cherry red in a matter of seconds. That rapid heat causes the exhaust manifold material to expand, which puts a tremendous strain on the bolts and/or studs holding the manifolds to the cylinder heads.



Is it worth replacing exhaust manifold?


As cracks form in the cast iron structure, your vehicle's performance will suffer. Replacing the cracked exhaust manifold with an aftermarket manifold will restore and improve your vehicle's performance.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.