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What happens when a DPF goes bad?

When a diesel particulate filter (DPF) goes bad, it can lead to a range of issues for the vehicle and its owner. A DPF is a crucial component in the exhaust system of modern diesel-powered vehicles, designed to capture and filter out soot and particulate matter from the engine's exhaust. However, when the DPF malfunctions, it can cause significant problems that require prompt attention.


Symptoms of a Bad DPF


The first signs of a failing DPF often include:



  • Reduced fuel efficiency: A clogged or malfunctioning DPF can increase the engine's backpressure, leading to higher fuel consumption and reduced overall efficiency.

  • Increased engine noise: As the DPF becomes blocked, the engine may start to sound louder or more strained, especially during acceleration.

  • Illuminated check engine light: The vehicle's onboard diagnostics system will typically detect issues with the DPF and trigger the check engine light to alert the driver.

  • Reduced engine performance: A blocked DPF can restrict the flow of exhaust gases, resulting in a noticeable loss of power and acceleration.


If these symptoms are ignored, the DPF may continue to deteriorate, leading to more severe problems.


Causes of DPF Failure


There are several common reasons why a DPF may fail or become clogged:



  • Lack of regeneration: The DPF requires periodic regeneration, a process where the accumulated soot is burned off at high temperatures. If this regeneration process is disrupted or not performed regularly, the DPF can become overloaded and clogged.

  • Excessive idling or low-speed driving: Driving in stop-and-go traffic or at low speeds for extended periods can prevent the DPF from reaching the necessary temperatures for effective regeneration.

  • Engine oil or fuel contamination: Issues with the engine's oil or fuel system can lead to the buildup of harmful deposits in the DPF, causing it to become blocked.

  • Physical damage: The DPF can also become damaged due to external factors, such as road debris or improper maintenance, leading to its failure.


If a DPF issue is left unaddressed, it can ultimately result in the need for a costly replacement, making it essential to address any DPF-related problems promptly.


Addressing a Bad DPF


When a DPF goes bad, the best course of action is to have it inspected and serviced by a qualified mechanic. Depending on the severity of the issue, the DPF may need to be cleaned, repaired, or replaced. In some cases, the underlying cause of the DPF failure, such as an engine oil or fuel system problem, may also need to be addressed.


Proactive maintenance, such as regular DPF regeneration and monitoring, can help prevent DPF issues from occurring in the first place. By staying vigilant and addressing any DPF-related problems as soon as they arise, vehicle owners can help ensure the longevity and optimal performance of their diesel-powered vehicles.

Can you run a diesel without a DPF?


All modern diesel cars have a DPF and, if you don't use the car properly, it can cause expensive problems.



What happens if you drive with a bad DPF?


That's a situation one needs to be wary of. Driving long enough with a clogged DPF is detrimental to its life besides loss of power and can even create back pressure to the engine that can cause engine damage or even soot getting to the oil sump through the combustion chamber.



How do I know if DPF is bad?


8 more common DPF symptoms include:

  1. DPF warning light on the dashboard.
  2. Engine low on power.
  3. The engine cannot rev to high RPMs.
  4. Issues starting.
  5. Black smoke from exhaust upon acceleration.
  6. Strong odour of diesel fuel in the cabin.
  7. Reduced fuel economy.
  8. Start-stop function not working.



What is the cheapest way to fix a DPF system?


You have two options to fix your car:
Clean the filter yourself using a DPF cleaning solution (The cheapest method and may work for your vehicle depending on the extent of the sediment/blockage). Use a DPF filter cleaning service – more reliable but more costly.



What happens if you don't fix DPF?


If you ignore a DPF warning light and keep driving in a relatively slow, stop/start pattern, soot will build up in the filter until your car goes into 'restricted performance mode' to prevent damage. If you let it get this bad: Driving at speed alone won't be enough.



How much does it cost to get DPF replaced?


The cost of DPF replacement in a vehicle can range from $1000 to $10,000 or more. This cost may vary depending on the make and model of the vehicle, as well as the location and accessibility of the filter. It is recommended to have the filter replaced by a certified mechanic to ensure proper installation and function.



Can you unblock a DPF by driving?


How to unblock a DPF? 1) DPF Regeneration - Find a motorway near you where you can drive at 70+ MPH for 30-45 minutes; this should provide the optimal conditions for the regeneration process to complete.



How much does a DPF cost to replace?


Diesel particulate filter replacement
The price range of DPFs ranges from £750 to £3,500, depending on the make and model. This includes parts and labour. It can take several hours to replace your DPF, which is why it is better to leave it to the professionals to ensure it is completed correctly.



How much does DPF cleaning cost?


How much does it cost to clean the DPF? The average cost of cleaning, and regeneration of diesel particulate filter is £300, with prices ranging from £160 to £500. Hence, the exact price of a DPF cleaning job depends largely on your car, the extent of work needed and the parts your car's manufacturer recommends.



How do I unclog a DPF?


In these cases, the DPF must be manually cleaned by adding a cleaning treatment to loosen and dissolve the soot and allow it to pass through the filter. This is done by applying the product through the pressure sensor tube or by removing an oxygen or temperature sensor and applying the product directly to the filter.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.