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What happens when an EGR valve goes bad?

When an exhaust gas recirculation (EGR) valve goes bad, it can cause a range of issues with your vehicle's engine and emissions system. The EGR valve is a critical component that helps reduce harmful nitrogen oxide (NOx) emissions by recirculating a portion of the exhaust gases back into the engine's intake system.


Symptoms of a Bad EGR Valve


There are several common symptoms that can indicate an EGR valve problem:



  • Rough idling or stalling: A stuck-open EGR valve can cause the engine to run rough, especially at idle, or even stall out.

  • Increased fuel consumption: A malfunctioning EGR valve can disrupt the air-fuel ratio, leading to decreased fuel efficiency.li>
  • Check engine light illumination: The vehicle's onboard diagnostics system will typically detect an EGR valve issue and trigger the check engine light.li>
  • Reduced engine power: A stuck-closed EGR valve can restrict the flow of exhaust gases, reducing engine performance and power output.

  • Increased emissions: A faulty EGR valve can cause the engine to produce higher levels of NOx and other harmful emissions.


If you notice any of these symptoms, it's important to have your vehicle's EGR valve inspected and replaced if necessary to avoid further damage and ensure compliance with emissions regulations.


Causes of EGR Valve Failure


There are several common reasons why an EGR valve may fail:



  • Carbon buildup: Over time, the EGR valve can become clogged with carbon deposits, preventing it from opening and closing properly.

  • Mechanical failure: The EGR valve's moving parts, such as the diaphragm or actuator, can wear out or become stuck, leading to a malfunction.

  • Electrical issues: Problems with the EGR valve's electrical connections or the vehicle's engine control unit (ECU) can also cause the valve to fail.

  • Extreme temperatures: Exposure to high temperatures or sudden temperature changes can damage the EGR valve's components and cause it to fail.


Regularly maintaining and cleaning the EGR system, as well as addressing any underlying issues that may be causing the valve to fail, can help extend the lifespan of the EGR valve and prevent costly repairs.


Replacing a Bad EGR Valve


If the EGR valve is found to be faulty, it will need to be replaced. This is typically a straightforward repair that can be done by a qualified mechanic. The process usually involves:



  • Disconnecting the electrical connector and vacuum lines from the EGR valve

  • Removing the old EGR valve and cleaning the surrounding area

  • Installing the new EGR valve and reconnecting the electrical and vacuum components

  • Resetting the vehicle's computer and performing any necessary diagnostic tests


Depending on the make and model of the vehicle, the cost of an EGR valve replacement can range from $200 to $500 or more, including labor. Addressing the EGR valve issue promptly can help prevent further damage to the engine and emissions system, making it a worthwhile investment.

Will a faulty EGR damage engine?


A faulty EGR valve can cause significant engine damage.



How much is a new EGR valve?


Auto EGR valve: how much does this product cost? The price of car parts within the auto EGR valve category ranges from £42 to £321, depending on the vehicle type, manufacturer, and product specifications.



Will a faulty EGR damage an engine?


A faulty EGR valve can cause significant engine damage.



Is EGR valve easy to replace?


If you've never done an EGR valve replacement, have no fear. It's a fairly straightforward job any DIY mechanic can tackle using a few basic hand tools.



How do you know if your EGR valve is bad?


When the EGR valve isn't working properly, it can cause your engine to idle erratically or even cut out completely. This can be especially noticeable when you're stopped at a junction or in traffic. Your Car Has Poor Performance - Another symptom of a failing EGR valve is a poor performance from your car or van.



What happens if you drive with a bad EGR valve?


Oxygen burns hotter than fuel. So if you have a faulty egr valve, emissions will go up, and you run the risk of overheating and damaging the engine. It could cause the pistons to expand, or seize, due to higher temperatures. It was not as much of an issue in yesterdays cars, because they had much lower compression.



What will a stuck EGR valve cause?


If your EGR valve gets stuck in the closed position, then this can lead to a build up of heat within the engine, which can cause the air fuel mix to ignite prematurely. This early combustion, which will be especially noticeable at low revs, is likely to create a knocking sound.



What happens if you don't replace bad EGR valve?


Technically you can drive without a working EGR valve.
It won't affect the health of your engine, but it will hurt the environment.



Is it a big job to replace an EGR valve?


The spare part itself can cost anything from £140 to £460 - on average £300. On top of that, you need the replacement done which can take hours. In general, it is a costly repair, and it can be a complicated task for the mechanic if for example the EGR valve is connected to the cooling system in the engine.



How many hours does it take to replace an EGR valve?


On average, EGR valve replacement times can range from 1 hour to 3 hours with an average of 1.5 hours. The time that the job takes will depend on a number of factors, like your vehicle's make and model, year, as well as other factors.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.