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What is the spark plug gap on a 2004 Chevy Trailblazer?

The spark plug gap on a 2004 Chevy Trailblazer depends on the engine. The two common powertrains for that year use different standard gaps: 0.060 inches (1.52 mm) for the 4.2-liter inline-six and 0.040 inches (1.0 mm) for the 5.3-liter V8.


In practice, the exact gap can vary with plug design (copper, platinum, or iridium) and the ignition system configuration. To ensure accuracy, verify the gap against the GM service data for your specific VIN and engine code, or check the plug manufacturer's recommendations.


Engine options and gap standards


The following outlines the standard spark plug gaps used in the 2004 TrailBlazer’s two main engines. Note that plug type and ignition configuration can influence the final gap, so always confirm with official data for your vehicle.



  • 4.2L inline-six (I6) — Spark plug gap: 0.060 inches (1.52 mm).

  • 5.3L V8 — Spark plug gap: 0.040 inches (1.0 mm).


Always verify the exact gap for your engine and the specific spark plugs you install. If you replace plugs with a different type or brand, recheck the gap after installation and before starting the engine.


How to check and set the spark plug gap


To ensure the gap matches the factory spec, use a calibrated feeler gauge and follow these steps. The procedure below applies to both engines, with the appropriate gap value noted.



  1. Identify your engine: 4.2L I6 or 5.3L V8, and confirm the plug type you plan to install.

  2. Disconnect the negative battery terminal to reduce the risk of short circuits while working.

  3. Remove the spark plug using the correct socket, and inspect the plug for wear or damage.

  4. Measure the gap with a feeler gauge. If the plug is copper, platinum, or iridium, adjust the gap carefully to the specified value:

    • 4.2L I6: 0.060 inches (1.52 mm).

    • 5.3L V8: 0.040 inches (1.0 mm).



  5. If the gap is too wide, gently bend the ground electrode inward until the correct gap is achieved; if too narrow, replace with a plug that has the correct gap.

  6. Reinsert the plug and torque to the manufacturer’s specification, then reconnect the battery terminal and start the engine to verify proper operation.


For torque specifications, always refer to the GM service manual or the plug manufacturer’s guidelines, as incorrect tightening can lead to poor sealing or thread damage.


Summary


In short, the 2004 Chevy Trailblazer’s spark plug gap depends on the engine: 0.060 inches (1.52 mm) for the 4.2L inline-six and 0.040 inches (1.0 mm) for the 5.3L V8. Verify the gap with your exact engine code and plug type, and use a precise gap gauge during installation to ensure optimal performance and reliability.

What is the spark plug gap on a 2004 Chevy Trailblazer 4.2 L?


6 pc Champion Double Platinum Spark Plugs for 2002-2009 Chevrolet Trailblazer 4.2L L6

Year RangeMakeNotes
2004Chevrolet4.2L L6;Plug Type Res11Pyp5;Gap 0.042In
2004ChevroletGap .042
2005Chevrolet4.2L L6;Plug Type Res11Pyp5;Gap 0.042In
2005ChevroletGap .042



What is the spark plug gap for a 3.7 V6?


Engine Specifications - 3.7L

MeasurementSpecification
Firing order.1-4-2-5-3-6
Ignition system.Coil on plug
Spark plug gap.0.049 - 0.053 in (1.25 - 1.35 mm)
Compression ratio.10.5:1



What is the spark plug gap on a 4.3 Chevy?


The recommended spark plug gap for a Chevy 4.3L engine is typically 0.060 inches (1.52 mm1.52 mm1.52 mm) for earlier models, but the specification can vary, with some later versions requiring a smaller gap such as 0.035 inches (0.89 mm0.89 mm0.89 mm) or 0.040 inches (1.02 mm1.02 mm1.02 mm). Always verify the correct gap for your specific vehicle year and model to ensure optimal performance and avoid misfires. 
This video demonstrates how to check the spark plug gap on a Chevy 4.3L V6 Vortec engine: 1mSecond Hand SpeedYouTube · Apr 7, 2023
Important considerations

  • Check your specific vehicle's manual: It is crucial to consult your owner's manual or a service manual for the precise gap specification for your year and model.
  • Adjust for different years: While some earlier 4.3L engines with Vortec heads used a 0.060" gap, later models were updated and may require a smaller gap such as 0.040". 
  • Use a feeler gauge: Use a proper feeler gauge to check and set the gap before installation to ensure it's set correctly. 
  • Do not gap certain plugs: Do not attempt to gap modern iridium or platinum spark plugs, as this can damage them. If the gap is incorrect out of the box, replace the plugs with a new set that has the correct gap. 

You can watch this video to learn how to check the spark plug gap on a Chevrolet 4.3L V6 engine: 59sThe Enthusiast MechanicYouTube · Mar 18, 2022



What is the spark plug gap on a 2004?


The spark plug gap refers to the space on the plug's tip between the center electrode and the ground electrode (the curved ground strap at the end of the plug). The gap allows the electrical “spark” to occur at the right voltage to ignite the air-fuel mixture in an engine's internal combustion chamber.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.