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What is the valve clearance of a Subaru 2.5 DOHC?

Short answer: There is no user-adjustable valve clearance on the Subaru 2.5L DOHC engine; it uses hydraulic lifters that automatically take up lash.


In more detail, the valve clearance for this engine is not a maintenance parameter you set with feeler gauges. The EJ25 family (the common 2.5L DOHC configuration) uses hydraulic lifters to maintain valve lash, and Subaru service manuals do not publish a cold or hot lash spec for routine adjustment. If you hear lifter or cam-related noise, diagnosis should focus on the hydraulic system, oil pressure, and related components rather than attempting to set a fixed clearance. Below is a practical look at what this means for maintenance and troubleshooting.


Understanding the design and its implications


The Subaru 2.5L DOHC engine (commonly referred to as the EJ25 family) relies on hydraulic lifters to automatically manage valve clearance. Because these lifters self-adjust via oil pressure, there is no standard manual clearance setting to measure or shim. This design aims to reduce routine maintenance and valve-noise issues associated with solid or adjustable lifters. If a vehicle owner experiences ticking or tapping noises, they are more likely related to lifter oil supply, wear, or other engine components rather than a fixed clearance value you would adjust during service.


What to check if you notice valve-related noise


Because there is no adjustable lash to set, diagnosing noise centers on oil and lifter health, plus related mechanical wear. Consider these areas as you investigate:



  • Oil level, quality, and viscosity: Use the manufacturer-recommended oil grade and change intervals to ensure hydraulic lifters maintain proper pressure.

  • Lifter condition and oiling: Clogged or worn lifters can cause ticking sounds; proper oil pressure is essential for lifter operation.

  • Camshaft wear and timing components: Worn cam lobes, bearings, tensioners, or guides can produce noise that mimics valve lash issues.

  • Related gaskets and seals: Exhaust or intake leaks can amplify ticking or ticking-like noises near the valve train.

  • Head or valve train inspection: If lifter wear is suspected, a professional inspection may be required to determine if service is needed.


Conclusion: For the Subaru 2.5 DOHC, you won’t find a traditional valve-clearance spec to adjust. Noise and reliability questions related to the valve train should be approached by evaluating the hydraulic lifters, oil system, and wear on related components rather than attempting to set a fixed clearance.


Summary of key takeaways


In short, the valve clearance on a Subaru 2.5 DOHC is not a parameter you adjust with feeler gauges. The engine uses hydraulic lifters that automatically manage lash, and service manuals do not publish a cold/hot clearance spec for routine maintenance. If issues arise, focus on oil health, lifter function, cam timing components, and potential leaks or wear. For any persistent noise or performance concerns, consult a qualified technician and refer to the specific model-year service manual.

What is the recommended valve clearance?


With valve clearances set, as you would normally expect for a standard engine at 0.012-in, the engine idles very roughly. Shortly after release, Rover released a technical up-date stating the valve clearances should be set at 0.014-in on the inlets and 0.017-in on the exhausts.



What is the valve clearance of the ej25?


Valve clearance specification When cold (Coolant temperature is 15 – 25 °C (59 –77 °F)): • Intake: 0.18 – 0.22 mm (0.007 – 0.009 in.) Exhaust: 0.28 – 0.32 mm (0.011 – 0.013 in.)



What is the specs of the 2.5 Subaru engine?


The Subaru 2.5-liter (often referred to as the EJ25 or newer FA25) engine typically produces around 182-184 horsepower and 176-177 pound-feet of torque, though exact specs can vary slightly by model year and vehicle. It's a DOHC (double overhead cam) four-cylinder boxer engine with variable valve timing, known for its balance of power and fuel efficiency.
 
Engine specifications

  • Horsepower: 182–184 hp @ 5,800 rpm
  • Torque: 176–177 lb-ft @ 4,400 rpm
  • Valves: 16
  • Cam Type: Double overhead cam (DOHC)
  • Valve Timing: Variable 

Key features and performance
  • Configuration: Naturally aspirated, flat-four (Boxer) engine 
  • Drivetrain: Typically paired with a Lineartronic CVT and Subaru's Symmetrical All-Wheel Drive 
  • Fuel Efficiency: Varies by model, but newer versions can achieve an EPA-estimated 26 city / 33 highway MPG 
  • Towing: Can tow up to 2,700 pounds when properly equipped 
  • Durability: Known for its durability, with many reaching over 200,000 miles 



What is the valve clearance of a Subaru 2.5 engine?


The valve clearance specifications for these engines are: Intake valves 0.20 mm ± 0.02 mm.
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Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.