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What went wrong with Chevy Bolt?

The Chevy Bolt, an all-electric vehicle launched by General Motors in 2016, has faced a series of challenges and recalls that have raised concerns about its safety and reliability. This article delves into the issues that have plagued the Bolt, providing a comprehensive overview of the problems and their impact on the vehicle's performance and consumer confidence.


Battery Defects and Fire Risks


One of the most significant issues with the Chevy Bolt has been the risk of battery fires. In 2020, GM issued a recall for the Bolt due to a potential defect in the battery cells that could cause fires. The issue was traced to two manufacturing defects in the battery cells, which could cause a short circuit and lead to a fire.


The recall affected over 50,000 Bolts worldwide, and GM advised owners to park their vehicles outside and away from structures until the batteries could be repaired. The company later expanded the recall to include additional Bolt models and model years, further highlighting the widespread nature of the problem.


Ongoing Recall and Repair Efforts


In response to the battery issues, GM has undertaken a multi-phase recall and repair process. The initial recall involved replacing battery modules, but the company later determined that the root cause of the problem was more complex, requiring a complete battery replacement.



  • Phase 1: Replacement of battery modules in affected vehicles

  • Phase 2: Complete battery replacement in all recalled Bolts

  • Phase 3: Software updates to improve battery monitoring and safety


The recall and repair process has been a significant undertaking for GM, with the company estimating that the total cost could reach $2 billion. The prolonged nature of the recall has also raised concerns about the long-term reliability and safety of the Bolt, as well as the impact on consumer confidence in the brand.


Impact on Chevy Bolt Sales and Reputation


The Chevy Bolt's safety issues have had a noticeable impact on the vehicle's sales and reputation. Sales of the Bolt have declined since the initial recall, as consumers have become more cautious about the vehicle's reliability. Additionally, the negative publicity surrounding the battery problems has likely contributed to a decline in consumer trust in the Bolt and the Chevrolet brand as a whole.


The Chevy Bolt's challenges serve as a cautionary tale for automakers as they continue to develop and introduce new electric vehicle models. Ensuring the safety and reliability of these vehicles is crucial for building consumer confidence and maintaining the momentum of the electric vehicle revolution.

What year is the bad Chevy Bolt?


It comes after GM suffered customer scrutiny and a lawsuit following three recalls of its Bolt and Bolt EUVs starting in late 2020 and culminating nearly a year later with a total of 142,000 Bolt vehicles recalled globally starting with model year 2017 going through model year 2022.



What is the Chevy Bolt lawsuit about?


Drivers who owned or leased a 2017-2022 Chevrolet Bolt EV or EUV may be eligible to file an individual lawsuit and receive compensation due to defective batteries that could increase the risk of fire in these vehicles and the reduced driving range caused by the “fix.”



Why is the Chevy Bolt being recalled?


As part of GM's commitment to safety, experts from GM and LG have identified the simultaneous presence of two rare manufacturing defects in the same battery cell as the root cause of battery fires in certain Chevrolet Bolt EVs.



Are Chevy Bolts still catching fire?


Now, GM has revealed that some of the 2020-2022 Bolt EV and Bolt EUV models repaired under the previous recall are still at risk of catching fire.



What year did Chevy Bolt have battery problems?


As a result, GM will be conducting a recall of Bolt EVs (2017-2022) and Bolt EUVs (2022) to address the risk of battery fires in these vehicles.



Is Chevy discontinuing the Bolt?


GM ended Bolt production on December 20, 2023.



What year should Chevy bolts to avoid?


Due to significant battery issues, the 2022 Chevy Bolt EUV has faced a major recall. GM identified that the high-voltage lithium-ion cells, sourced from LG Energy Solution, could potentially catch fire when charged to total or near-full capacity. This led to the recall of all 2020-2022 Bolt EV and EUV models.



Is the Chevy Bolt still a fire hazard?


Now, GM has revealed that some of the 2020-2022 Bolt EV and Bolt EUV models repaired under the previous recall are still at risk of catching fire. As part of a prior recall, GM dealers were instructed to install advanced diagnostic software that alerts drivers to faults within the battery.



How much does it cost to replace a battery in a Chevy Bolt?


between $16,775 and $19,000
Replacing a Chevy Bolt battery can cost anywhere between $16,775 and $19,000, depending on the battery's size, power, and quality.



What is Chevy replacing the Bolt with?


Transitioning our focus to the upcoming 2024 Chevy Equinox EV, this innovative compact crossover SUV, destined to replace the discontinued Bolt, elevates its prowess by offering alternatives between Front-Wheel Drive (FWD) and All-Wheel Drive (AWD).


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.