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Where are Ford Bronco Sports manufactured?

The Ford Bronco Sport is manufactured at Ford's Hermosillo Assembly Plant in Hermosillo, Sonora, Mexico.


As the smaller member of Ford's Bronco family, the Bronco Sport is produced in Mexico to serve North American markets, while its larger Bronco sibling is built in the Detroit area. This article examines the manufacturing location and how it fits into Ford's regional production strategy.


Manufacturing location


The primary production site for the Bronco Sport is the Hermosillo Assembly Plant located in Hermosillo, Sonora, Mexico. The facility focuses on assembling SUVs and crossovers for North American demand, aligning with Ford's cross-border manufacturing approach.


Hermosillo Assembly Plant, Hermosillo, Sonora, Mexico


Hermosillo is a key Ford site for North American SUV production. The Bronco Sport began production at this plant around the model’s market introduction in 2020, with output geared toward U.S. and other regional markets.


In addition to Bronco Sport production, the facility participates in Ford’s broader regional manufacturing network, supporting timely delivery to customers across North America. The Bronco Sport’s production at Hermosillo underscores Ford’s strategy of using regional plants to meet demand efficiently.


Key facts about the Bronco Sport’s manufacturing location:



  • Location: Hermosillo Assembly Plant, Hermosillo, Sonora, Mexico

  • Product line: Ford Bronco Sport (and other Ford models may be produced at different times by the plant)

  • Production start: Bronco Sport production began around 2020 for the 2021 model year

  • Market scope: North American markets, including the United States


Thus, Ford's Bronco Sport is produced at Hermosillo, Mexico, as part of a regional manufacturing strategy that complements the production of the full-size Bronco in the Detroit area.


Summary


Bottom line: The Ford Bronco Sport is manufactured at the Hermosillo Assembly Plant in Hermosillo, Sonora, Mexico, with the broader Bronco lineup produced at other facilities such as a Detroit-area plant for the full-size model. This setup reflects Ford’s use of regional production hubs to support North American demand.

Are all Bronco sports made in Mexico?


Made in Mexico
Although the Bronco is assembled in America, the Bronco Sport is assembled in Hermosillo, Mexico, at Ford's Stamping and Assembly Plant, making the Sport subject to the 25% tariffs imposed by the U.S. government on vehicles imported from Mexico.



Where is Ford Bronco Sport made in the USA?


A few Ford vehicles currently sold in the U.S. are not assembled domestically: Bronco Sport and Maverick are both built in Hermosillo, Mexico. The Mustang Mach-E is also made in Mexico.



Why is no one buying Broncos?


And over the last couple of years there are certain models of the Broncos with dealer markups of $5,000 to $10,000. And some even reaching $20,000. Over MSRP. Which has now led to the Broncos.



What are the common Bronco Sport problems?


Common Reliability Issues in the Ford Bronco Sport
These problems can affect the overall ownership experience but are typically minor and manageable with proper care. Transmission Issues: Some drivers have reported transmission problems, such as hard shifting or delayed engagement, particularly at low speeds.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.