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Where is the secondary fuel pump?

The secondary fuel pump is typically located in the fuel tank of a vehicle. It is responsible for drawing fuel from the tank and delivering it to the engine's primary fuel pump, which then supplies the fuel to the engine's fuel injection system.


Understanding the Role of the Secondary Fuel Pump


The secondary fuel pump plays a crucial role in the fuel delivery system of a vehicle. It is designed to provide a consistent and reliable supply of fuel to the engine, ensuring optimal performance and efficiency. The primary fuel pump, located near the engine, is responsible for drawing fuel from the tank and delivering it to the fuel injection system. However, the secondary fuel pump assists the primary pump by providing additional pressure and flow, particularly in high-demand situations, such as during acceleration or when the vehicle is under heavy load.


Location of the Secondary Fuel Pump


The secondary fuel pump is typically located inside the fuel tank, submerged in the fuel. This placement allows the pump to be in direct contact with the fuel, ensuring a consistent supply and reducing the risk of air bubbles or cavitation, which can disrupt the fuel delivery process. The secondary fuel pump is often mounted on the fuel tank's sending unit, which also houses the fuel level sensor.


Reasons for the Secondary Fuel Pump's Location


There are several reasons why the secondary fuel pump is located inside the fuel tank:



  • Fuel Supply Reliability: By placing the pump directly in the fuel tank, it can consistently draw fuel, even in low-fuel situations, reducing the risk of the engine stalling or experiencing performance issues.

  • Reduced Noise and Vibration: Locating the pump within the fuel tank helps to dampen any noise or vibration generated by the pump, resulting in a quieter and smoother operation.

  • Improved Fuel Delivery: The submerged location of the pump allows it to maintain a constant pressure and flow, ensuring the engine receives the necessary fuel supply, even under demanding conditions.

  • Compact Design: Integrating the secondary fuel pump into the fuel tank helps to optimize the overall packaging and layout of the vehicle's fuel system, contributing to a more compact and efficient design.


In summary, the secondary fuel pump is typically located inside the fuel tank, where it can reliably and efficiently deliver fuel to the engine's primary fuel pump, ensuring optimal performance and fuel delivery under various driving conditions.

How much does it cost to replace a secondary fuel pump?


The typical fuel pump replacement cost is $1,000 to $1,300, depending on the vehicle, age, and region. Labor costs range from about $600 to $700, and parts for fuel pump replacement are about $500 to $600. Estimates do not include taxes and fees.



Where is the second fuel pump located?


All vehicles with fuel injection have a primary fuel pump that's typically located in the fuel tank. Modern vehicles with gasoline direct injection (GDI) also have a second pump, which is a high-pressure pump. This second fuel pump is near the fuel rail in the engine compartment.



Where is the secondary fuel filter located?


This filter cleans out any particles sized 10-15 microns before the diesel goes into the fuel pump to be sent up the line to the injectors. The secondary filter is usually located in the engine, right before the fuel enters the injectors.



What is the secondary fuel pump?


The primary pump runs all the time with the secondary pump being used at times of increased fuel demand. At start up the secondary pump is run for a very short time to ensure it is used at least once during every drive cycle.



How do I know which fuel pump is bad?


Trying to figure out how to tell if a fuel pump is bad has a few tricks. The common signs of a bad fuel pump include: Whining noise coming from the fuel tank area when the engine is running. Stalling that will restart after several minutes.



Where is the secondary air pump valve located?


The secondary air injection pump is usually placed near the engine. However, it may sometimes be hidden in the engine bay.



Which is secondary fuel?


The artificial fuel which is made of chemical conversions or the fuel which we get by processing the primary fuel is called secondary fuel. Methane, water gas and LPG are secondary fuel.



How often do you need to replace a secondary fuel filter?


Generally, you can expect your car's manufacturer to recommend you to change the fuel filters once every 20,000 to 150,000 miles. Since this is a wide range, you'll have to look at your owner's manual for the most accurate fuel filter replacement intervals for your vehicle's make and model.



Can I replace my fuel pump myself?


However, this is a DIY job that only people who are very comfortable working on cars should take on. Doing a DIY fuel pump replacement can be a dangerous job. Most pumps are located in the fuel tank, and replacing them can involve removing the fuel tank and fuel lines.



Where is the fuel pump secondary circuit located?


The secondary circuit is the circuit that goes from the fuel pump relay and directly powers the fuel pump. This wire runs from the constant control relay module over top of the radiator all the way back to the fuel pump under the car in the back.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.