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Why does Ford have 2 spark plugs per cylinder?


Ford's innovative use of two spark plugs per cylinder in certain engines has sparked curiosity among car enthusiasts and mechanics alike. This design choice is not arbitrary; it serves specific purposes that enhance engine performance, efficiency, and emissions control. In this article, we’ll explore the reasons behind this engineering decision and how it benefits Ford vehicles.


Improved Combustion Efficiency


One of the primary reasons Ford employs two spark plugs per cylinder is to improve combustion efficiency. By having two spark plugs ignite the air-fuel mixture simultaneously or in a staggered sequence, the combustion process becomes more complete and uniform. This results in:



  • Better fuel economy due to more efficient fuel usage.

  • Increased power output as the engine can extract more energy from the fuel.

  • Reduced emissions because of fewer unburned fuel particles being expelled into the exhaust system.


In essence, the dual-spark system ensures that the engine operates more effectively, benefiting both performance and environmental impact.


Enhanced Engine Performance


Another advantage of using two spark plugs per cylinder is the enhancement of engine performance. This design allows for faster and more reliable ignition, especially in larger or high-compression engines. The benefits include:



  • Smoother engine operation with fewer misfires.

  • Improved throttle response, making the vehicle more responsive to driver input.

  • Better performance at higher RPMs, which is particularly useful in performance-oriented vehicles.


By optimizing the ignition process, Ford ensures that their engines deliver consistent and reliable performance under various driving conditions.


Reduced Emissions


Environmental regulations have become increasingly stringent, and automakers like Ford are constantly innovating to meet these standards. The dual-spark system contributes to reduced emissions by ensuring a more complete burn of the air-fuel mixture. This leads to:



  • Lower levels of harmful pollutants such as carbon monoxide and hydrocarbons.

  • Improved catalytic converter efficiency, as fewer unburned particles reach the exhaust system.

  • Compliance with stricter emissions standards without sacrificing performance.


This design choice reflects Ford's commitment to producing vehicles that are both powerful and environmentally friendly.


Applications in Ford Engines


Ford has utilized the dual-spark system in several of its engines, particularly in models designed for high performance or heavy-duty use. For example, the Ford Ranger and certain versions of the Ford F-150 have featured engines with two spark plugs per cylinder. This system is especially beneficial in engines that require precise ignition control to handle demanding workloads or deliver exceptional performance.


By incorporating this technology, Ford ensures that their vehicles remain competitive in terms of both capability and efficiency.


Conclusion


Ford's decision to use two spark plugs per cylinder is a testament to their dedication to innovation and performance. This design improves combustion efficiency, enhances engine performance, and reduces emissions, making it a win-win for both drivers and the environment. Whether you’re driving a Ford truck or a performance-oriented model, the dual-spark system is one of the many ways Ford continues to push the boundaries of automotive engineering.


Frequently Asked Questions

What year did Ford stop using 2 piece spark plugs?


Ford 4.6L, 5.4L and 6.8L 3 Valve engines have the two piece spark plug; The 2 Valve engine does not use this plug. Fortunately, Ford finally redesigned the spark plug in 2009.  Vehicle models from 2009 on do not use the original design.



What are the advantages of twin spark plugs?


> Fuel Efficiency Excellent ignitability ensures better combustion that can ignite leaner mixtures, resulting in less misfiring than a standard plug. > Reduced Emissions Improved ignitability leads to less combustion fluctuation, resulting in less fuel consumption and significantly reduced CO, CO² and HC emissions.



Why does the Ford 6.2 have two spark plugs?


Ford's 6.2-liter engine uses 16 spark plugs, two per cylinder. This is to better control the spark and ignition, as well as better fuel economy, performance, and emissions. However, Ford's service manual is very specific about the spark plug removal and replacement method.



What is the point of two spark plugs per cylinder?


What having 2 spark plugs does, is effectively make the combustion chamber smaller, and a much faster burn, requiring much less spark advance. This is good. It will make more power, emissions will be better, and run less risk of detonation, as we have more control over the burn.



What is the life expectancy of a Ford 6.2 engine?


How Many Miles Will a Ford 6.2 Engine Last For? The Ford 6.2 V8 will cross the 200,000-mile mark with proper care. Yes, there's a high possibility of it crossing the 300,000-mile mark, but it comes down to the engine's condition and what kind of life it had.



What are the benefits of dual spark plugs?


What Is the Purpose of a Dual Ignition System?

  • Redundancy in case of failure. There's a reason why dual spark plugs were used for decades in airplanes before they became popular in car engines (see more on dual ignition history below).
  • Spatial efficiency.
  • Ignition advance.
  • Improved fuel economy.



What Ford engine has 16 spark plugs?


There is indeed 16, 2 per cylinder, on the Ford 6.2l engines.



What Ford engine has two spark plugs per cylinder?


In 1980 Nissan installed twin sparkplugs on the Nissan NAPS-Z engine, with Ford introducing it on the 1989 Ford Ranger and 1991 Ford Mustang four-cylinder models. Several modern Mercedes-Benz engines also have two spark plugs per cylinder, such as the M112 and M113 engines.



Why does Hemi use 2 spark plugs per cylinder?


High performance engines often have two spark plugs per cylinder to improve combustion and increase engine efficiency. The additional spark plug allows for more complete combustion of the fuel-air mixture, resulting in more power and potentially better fuel economy.



What year Fords have the spark plug problem?


Between 2004 and 2007, Ford made several 3-valve engines that had the unfortunate habit of refusing to give up their spark plugs. And you've got one of them.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.