How much does a Chevy Express 3500 weigh?
The Express 3500 typically weighs about 5,800–6,400 pounds when empty (curb weight), with a gross vehicle weight rating around 9,600–9,800 pounds, yielding a payload capacity roughly in the 3,200–3,900-pound range depending on wheelbase and equipment.
Weight figures for the Chevy Express 3500 vary by model year, wheelbase, engine choice, and added options. This article explains what those numbers mean, how they change with configuration, and how to read the specs when evaluating a van.
Weight basics for the Express 3500
When people talk about a vehicle’s weight, they usually refer to curb weight (the van’s weight on a full tank of fuel with no cargo) versus GVWR (the maximum allowable weight of the vehicle including passengers, cargo, and fuel). For the Express 3500, weight is influenced by wheelbase (135-inch vs 155-inch), engine choice, and whether it’s a standard cargo van or a passenger model with seating and additional equipment.
Typical weight ranges by configuration
Below are common figures you’ll see across current factory configurations. The exact numbers can vary by year and equipment, so always check the door sticker for the precise values on a given van.
- Curb weight (unloaded): approximately 5,800–6,400 pounds (2,630–2,900 kg) depending on wheelbase and engine.
- GVWR (maximum permissible weight): about 9,600–9,800 pounds (4,360–4,445 kg).
- Payload capacity: roughly 3,200–3,900 pounds (1,450–1,770 kg), depending on configuration.
- Weight variation by wheelbase: the longer 155-inch wheelbase generally adds weight compared with the 135-inch version.
- Engine and equipment impact: heavier engines and option packages can add a few hundred pounds to curb weight.
Note: Use the specific vehicle’s door sticker or GM documentation for exact numbers, as there are regional and year-to-year variations.
How to read weight specs on an Express 3500
Where to find the numbers
On a new van, the GVWR and axle ratings appear on the door jamb sticker, along with the gross vehicle weight. The owner's manual and the window sticker also list weight-related figures. For used vehicles, a VIN lookup or GM’s service literature can confirm the curb weight and GVWR for that exact unit.
Why weight matters for buyers and operators
Weight directly affects payload capacity, braking performance, fuel economy, and compliance with highway rules when carrying or towing. Staying within the GVWR helps maintain safe handling, tire life, and suspension wear. If you regularly haul heavy loads, understanding these numbers helps you choose a van that won’t exceed its design limits.
Summary
The Chevy Express 3500’s weight is not a single fixed number—it varies by wheelbase, engine, and optional equipment. Typical curb weights run around 5,800–6,400 pounds, with a GVWR of about 9,600–9,800 pounds, placing payload capacity in the broad range of 3,200–3,900 pounds depending on configuration. For precise figures, check the door sticker on the van or consult GM’s documentation for that model year.
How much does a 2019 Chevy Express 3500 weigh?
6,408 pounds
2019 Chevrolet Express 3500 Passenger Specs, Features & Options
| Save 1 of 4 Express 3500 Passenger LS Extended Van 3D | Save 2 of 4 Express 3500 Passenger LT Extended Van 3D |
|---|---|
| See Pricing See Cars in Stock | See Pricing See Cars in Stock |
| Curb Weight | |
| 6,408 pounds | 6,408 pounds |
How much does a 2006 Chevy Express 3500 weigh?
5453 pounds
2006 Chevrolet Express 3500 Cargo Specs, Features & Options
| Curb Weight | |
|---|---|
| 5453 pounds | 5453 pounds |
| Fuel Capacity | |
| 31 gallons | 31 gallons |
| Front Head Room |
How much does a Chevy 3500HD weigh?
The weight of a Chevy 3500 HD varies significantly based on model year, cab style, and configuration, but a typical crew cab model can weigh around 7,000 to 7,800 pounds. For example, a 2022 crew cab can weigh approximately 7,068 pounds, while some 2024 crew cab models are around 7,534 to 7,869 pounds, and a 2021 crew cab with a long bed and diesel engine can weigh 7,903 pounds.
Weight by configuration
- 2022 Crew Cab LTZ (2WD, DRW): 7,068 lbs
- 2024 Crew Cab (gas engine, Work Truck, LT, LTZ): 7,534 lbs
- 2024 Crew Cab (gas engine, High Country): 7,869 lbs
- 2021 Crew Cab (diesel, DRW, long bed): 7,903 lbs
- 2021 Regular Cab (diesel, DRW): 7,439 lbs
- 2021 Double Cab (diesel, DRW): 7,903 lbs
What affects the weight
- Cab Style: A regular cab is lighter than a crew cab.
- Drivetrain: A 4x4 model will weigh more than a 2WD model.
- Engine: A diesel engine is heavier than a gas engine.
- Configuration: A dual-rear-wheel (DRW) model is heavier than a single-rear-wheel (SRW) model.
- Trim and Options: Heavier trims like the High Country or those with more options will weigh more.
How much does a 3500 Chevy truck weigh?
The starting weight for a 2023 Chevrolet Silverado 1500 can start at 4,400 pounds whereas the starting weight for a 2023 Chevrolet Silverado 3500 can start at 6,947 pounds. These curb weights can increase as you add features, options, and configure the truck differently for your Sewell lifestyle.
