How much does it cost to fix a Ford Fusion power steering?
In general, power-steering repairs on a Ford Fusion typically run from about $300 to $2,500, with most jobs landing in the $800–$1,800 range depending on the exact issue, model year, and labor rates.
Power steering technology on the Fusion has evolved over its generations. Older models used a hydraulic pump tied to the serpentine belt, while many newer Fusions rely on electric power steering (EPAS) integrated with the steering rack. The cost you’ll face depends on whether the problem is a pump or hose failure, a steering rack, or the EPAS control module or motor itself. Read on for typical costs and what drives them.
Cost overview by component
Prices can vary by year, engine choice, and whether you go with a dealer, independent shop, or a chain. The ranges below reflect common ballparks in U.S. shops as of 2024–2025.
- Hydraulic power steering pump replacement (older Fusions with belt-driven hydraulic PS): typically about $350–$900 total, including parts and labor.
- Steering rack replacement (hydraulic or EPAS-integrated rack): commonly around $1,000–$2,000, though some jobs can run higher depending on parts and labor rates.
- Electric power steering (EPS) motor/torque sensor or control module replacement (newer Fusions with EPAS): typically about $500–$1,600 in parts plus labor, for a total range of roughly $800–$2,000.
These figures assume a straightforward diagnosis and replacement. If the issue involves additional parts (hoses/lines, steering column, or a full rack replacement with labor-intensive access) or if there is accompanying damage, costs can rise.
What to expect and how to save
Before any repair, a shop will diagnose the system via a visual inspection, leak check, and potentially a code scan for EPS faults. Labors rates vary by region, shop type, and the car’s age. To save money, consider getting multiple quotes, asking about labor hours, and whether the shop offers a price estimate that includes diagnostic time and any necessary alignment check after steering work.
Warranty coverage and recalls
Check whether any components are covered under Ford’s warranty or a recall. Some EPS or power-steering components may have extended coverage depending on the model year and mileage. A repair performed under warranty or recall will reduce or eliminate out-of-pocket costs.
Summary
Ford Fusion power steering repair costs depend on the underlying cause and model year. Pumps and EPS components are generally less expensive than a full steering rack replacement, especially on older, hydraulic systems. Prospective buyers or owners should obtain detailed quotes, verify the scope of work, and plan for a potential alignment after steering repairs to restore proper handling.
What is the power steering problem with the Ford Fusion?
Ford Fusion power steering problems often stem from issues with the electric power steering (EPS) system, especially in models from 2010-2013. Common problems include sudden or intermittent loss of assist, whining noises, and "power steering assist fault" warnings. Causes range from a faulty EPS motor or torque sensor to wiring issues, low battery voltage, or even a bad wheel speed sensor.
This video demonstrates what can happen with a faulty Ford Fusion power steering system: 52sFree Car RepairYouTube · Apr 13, 2024
Common symptoms
- Sudden or intermittent loss of power steering assist
- Whining noises from the EPS motor
- "Power steering assist fault" or similar warning lights on the dashboard
- Difficulty steering, especially at low speeds
- Steering wheel locking up
Potential causes
- Faulty EPS motor: The electric power steering motor can fail and needs replacement.
- Torque sensor issues: A malfunctioning torque sensor on the steering column can cause loss of assist.
- Wiring and connections: Loose, corroded, or damaged wiring harnesses and connectors can disrupt the system's electrical supply.
- Low battery voltage: A weak battery or bad connections can cause the EPS to malfunction. Check your battery and alternator first.
- Wheel speed sensors: A bad wheel speed sensor can cause power steering issues.
- Steering angle sensor: This sensor can fail or require a reset.
- Control module: The EPS control module can malfunction.
This video explains how to test fuses for a Ford Fusion power steering system: 59sFree Car RepairYouTube · Apr 25, 2024
How to address the problem
- Check the basics first: Inspect your battery and alternator. Ensure connections are clean and tight. A reset by cycling the ignition may temporarily clear some faults.
- Inspect for recalls: Check if your specific VIN is covered by the past recall for 2011-2013 models, although the time and mileage limits may have passed.
- Scan for codes: Have a mechanic scan the car for diagnostic trouble codes (DTCs) related to the power steering system.
- Inspect the steering rack: In some cases, the steering rack itself is the problem, which is an expensive replacement.
- Seek professional diagnosis: Due to the complexity of the EPS system, a proper diagnosis is crucial to avoid replacing unnecessary parts.
Is it expensive to fix your power steering?
The job can be costly: between $100-$200 for new power steering pump if you DIY and around $500 to get it done by a mechanic. That said, it is not nearly as expensive as replacing your vehicle.
How much does it cost to fix power steering in a Ford Fusion?
The average cost for a Ford Fusion Power Steering Pump Replacement is between $442 and $531. Labor costs are estimated between $171 and $251 while parts are priced between $271 and $281. This range does not include taxes and fees, and does not factor in your unique location.
Can I drive if my power steering is broken?
Power steering only amplifies your inputs to the steering wheel. It makes it easier for you to turn the steering wheel and change the direction the car is moving. Its failure doesn't make steering impossible, only more difficult, especially at lower speeds. So, you can drive a car with failed power steering.
