How much to replace the fuel pump on a Ford Fusion?

For most Ford Fusion models, replacing the fuel pump typically costs between about $350 and $900, depending on the model year, engine type, and whether you go to a dealership or an independent shop. Hybrids or newer variants can push toward the higher end, and dealer pricing can be higher still. If your Fusion is still under warranty, parts or labor may be covered in whole or part; check with your dealer.

This article explains what goes into the price, how the costs break down across common Fusion configurations (gasoline and hybrid), and what to expect when shopping for a replacement. It provides current, practical guidance to help you compare quotes and plan ahead for the repair.

Cost breakdown for a Ford Fusion fuel pump replacement

Below is a practical breakdown of the main cost components you’re likely to confront, with typical U.S. price ranges as of 2025. It helps you compare quotes from shops or a dealership.

• Parts and fuel pump assembly: The pump itself, sending unit, and related hardware (gasket, seals, and sometimes a fuel pressure regulator). Typical price ranges:
  
  
  
  • Aftermarket (non-OEM) fuel pump assembly: $60–$250
  
  
  • OEM Ford fuel pump assembly: $180–$450
  
  
  • Additional related parts (filters, harnesses, clamps): $20–$100
  
  
  
  


• Labor: Replacing a fuel pump usually requires 2–4 hours of labor, depending on model year, engine layout, and whether the fuel tank must be dropped. Local labor rates typically range from $100–$160 per hour, yielding about $200–$640 in labor.


• Diagnostics and potential extras: Some shops bill separately for confirming fuel pressure and electrical faults. Expect about $50–$150 if diagnostics aren’t included in the labor estimate.


• Additional charges and contingencies: If the fuel tank or lines require extra work, or if other components (such as the sending unit, wiring harness, or seals) need replacement, add $50–$300 or more depending on parts and labor needed.


• Warranty and coverage considerations: Depending on the year and mileage, portions of the repair may be covered under a basic, powertrain, or hybrid-system warranty. Always verify coverage with the dealer and check for any active recalls that might affect the repair.

Concluding note: The final price is highly dependent on your exact Fusion variant (gasoline vs. hybrid), the year, your location, and the shop chosen. Getting multiple written quotes with a clear parts-and-labor split is the best way to avoid surprises.

Summary

In summary, a typical fuel pump replacement for a Ford Fusion falls in the broad range of $350–$900, with higher figures possible for hybrids or dealership work, and with potential diagnostic or extra-part costs. Always compare quotes, ask for a detailed line-item breakdown, and check warranty status to ensure you’re getting value and protection for the repair.

Is it worth it to replace a fuel pump?

Yes, replacing a fuel pump is often worth it to avoid serious engine damage and safety risks. Ignoring a failing fuel pump can lead to symptoms like difficulty starting, stalling, poor performance, and a decrease in fuel efficiency. Replacing it is crucial for proper engine function and can prevent more costly repairs down the line. 
Why replacing it is worth it

• Prevents serious engine damage: A faulty fuel pump can starve the engine of fuel, causing it to overheat and leading to expensive engine damage. 
• Avoids safety risks: A fuel pump failure can cause a sudden loss of power, which is dangerous when driving, and can even increase the risk of a fire. 
• Improves performance: A new fuel pump can resolve issues with slow acceleration, rough running, and poor fuel economy, helping to restore optimal engine performance. 
• Restores starting reliability: If the car is struggling to start or won't start at all, the fuel pump is a likely culprit. 

When to consider replacement

• Mileage: Fuel pumps typically last 100,000 to 200,000 miles, so it may be time for a replacement if your vehicle is in this range and showing signs of trouble. 
• Warning signs: Pay attention to symptoms like a whining noise from the fuel tank area, long cranking times, or stalling, as these are all indicators of a problem. 
• Check engine light: A "Check Engine" light can sometimes be triggered by fuel system issues, so it's important to have the problem diagnosed to confirm if the pump is the cause. 

What to consider before replacing

• Vehicle's overall condition: Consider the overall value and condition of the vehicle. Replacing a fuel pump is a significant expense, so it's essential to weigh the cost against the car's remaining lifespan. 
• Cost of repair: The cost to replace a fuel pump can vary, but it is often cheaper to replace it proactively rather than wait for a breakdown to occur, especially if it leads to further damage. 
• DIY vs. professional: Replacing a fuel pump can be a challenging job, so consider your own mechanical skills and whether you should have a professional do the work. 

How much does it cost to replace a fuel pump on a Ford Fusion?

The average cost to replace a Ford Fusion fuel pump is between $1,000 and $1,200, though this can vary depending on the specific year, engine, and labor rates at your location. Costs typically include both parts and labor, with each component often making up about half of the total price. 
Cost breakdown

• Parts: The cost of a new fuel pump can range from approximately $40 to over $500, depending on if it's an OEM or aftermarket part. 
• Labor: Labor costs make up a significant portion of the total price and can vary based on the shop's hourly rate and the time it takes to complete the job, which is estimated to be between 1.4 and 1.8 hours for most models. 
• Total Cost: Expect a total cost that can range from about $900 to over $1,900, depending on the specific year and model of your Fusion, according to YourMechanic.com. For example, a 2013 Ford Fusion with a 2.0L Turbo engine may be closer to the higher end of the estimate, while an older model with a V6 engine might be on the lower end. 

How to get a more accurate quote

• Contact local shops: Get a specific quote from a local mechanic or dealership. They can provide a more precise estimate based on the exact model and current parts and labor prices in your area. 
• Consider a full-service shop vs. a dealer: Full-service repair shops might offer lower prices than dealerships because they use aftermarket parts, but a dealer will use manufacturer-recommended parts, which may come with a manufacturer's warranty. 

How long does it take a mechanic to fix a fuel pump?

In most cases, around two to three hours. However, job times can vary widely depending on how easy it is to access the pump. The fuel pump sits inside the fuel tank, and is attached to a plate on the top of the tank. On some vehicles, the body has an access cover directly above this plate.

What is a symptom of a bad fuel pump?

Common symptoms of a bad fuel pump include a whining noise from the fuel tank, difficulty starting the car or long cranking times, and engine stalling or sputtering. Other signs are a loss of power during acceleration, poor gas mileage, and a "check engine" light. If you notice these issues, it's best to have your fuel pump diagnosed by a professional to prevent further damage.
 
Performance and starting issues

• Difficulty starting: The engine may crank but fail to start because the pump isn't supplying enough fuel pressure. 
• Long cranking time: It takes longer than usual for the engine to start because the pump isn't holding pressure in the fuel line. 
• Engine stalling: The engine may stall while driving or idling, which can be dangerous as power steering and brakes can be lost. 
• Loss of power: You may feel a noticeable lack of power, especially when accelerating, going uphill, or carrying heavy loads. 
• Sputtering or surging: The engine may sputter, hesitate, or surge unpredictably. 

Other indicators

• Unusual noises: A loud whining or humming noise from the fuel tank area is a classic sign of a failing pump. 
• Decreased fuel efficiency: The engine may burn more fuel as the pump struggles to deliver the correct amount. 
• Check Engine Light: The light may come on, often in conjunction with other symptoms like stalling.