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Is a Chevy Volt battery liquid cooled?

Yes. The Chevy Volt uses a liquid cooling system for its battery pack to regulate temperature and protect performance and longevity.


How the thermal management system works


The Volt’s battery pack, located under the rear seat, is kept at an optimal temperature by a dedicated liquid cooling loop. An electric coolant pump circulates a glycol‑water mixture through cooling plates attached to the battery modules. Heat is rejected through a front radiator and cooling fans, helping maintain performance and longevity across charging, discharging, and variable driving conditions. In cold weather, the system can also warm the pack to improve charging efficiency and battery responsiveness.


Key components of the Volt’s battery cooling system include:



  • Liquid coolant loop (glycol‑water) that flows through the battery pack

  • Electric coolant pump to drive flow

  • Cooling plates mounted to battery modules to transfer heat

  • Radiator and cooling fan to dissipate heat to ambient air

  • Battery heater for cold-weather operation

  • Vehicle control software that monitors temperature and manages pump/heater operation


In practice, these parts work together to keep the battery within a stable temperature range, which helps preserve capacity and efficiency during both everyday driving and more demanding use.


Gen 1 vs Gen 2 cooling: what changed


Gen 1 (2009–2015) cooling approach


The first-generation Volt employed a liquid‑cooling system to regulate a 16 kWh lithium‑ion pack. The setup used a dedicated cooling loop with an electric pump and a heat exchanger, feeding a radiator to remove heat. The arrangement was designed to keep the pack around its target operating temperatures during typical use and to support cold-weather performance with a pack heater when needed.


Gen 2 (2016–2019) changes


The second-generation Volt upgraded to an 18.4 kWh pack and retained liquid cooling, with improvements aimed at greater efficiency and faster thermal response. The enhanced thermal management continued to rely on a glycol‑based coolant, an electric pump, and a dedicated radiator/air‑flow path to manage heat more effectively under higher energy demands.


Maintenance and reliability considerations


GM designed the Volt’s battery cooling system to be robust, but like any closed fluid system it can develop leaks or require service if signs of overheating or coolant loss appear. Periodic checks by a qualified technician are recommended if you notice warning lights, unusual temperature readings, or coolant odor. Because the system uses a sealed coolant loop, routine consumer maintenance is typically limited to general vehicle coolant checks during service visits.


Summary


The Chevy Volt does rely on a liquid cooling system for its battery, a common approach in modern electric and plug‑in hybrid vehicles to manage heat and extend pack life. Both generations of the Volt used liquid cooling, with the Gen 2 pack being larger and benefiting from refinements in thermal management. While the Volt is no longer in production, its approach to battery temperature control reflects industry standards designed to optimize performance and longevity across a range of operating conditions.

Is the Chevy Bolt battery liquid cooled?


The Bolt's battery uses "nickel-rich lithium-ion" chemistry, allowing the cells to run at higher temperatures than those in GM's previous electric vehicles, allowing a simpler and cheaper liquid cooling system for the 60 kWh (220 MJ) battery pack. The battery pack is a stressed member and weighs 960 lb (440 kg).



Are EV batteries liquid cooled?


Many modern EVs use liquid or similar cooling systems for their batteries to manage heat and maintain performance.



What type of battery does a Chevy Volt have?


The Chevrolet Volt features a 16kWh lithium-ion baery pack that weighs less than 400 pounds (181.4 kg).



What is the battery cooling system on a Chevy Volt?


The battery cooling system has its own 12-volt coolant pump, a refrigerant to coolantheat exchanger (aka chiller) and a 3-way coolantflow control valve to route coolant through the radiator, the chiller, or bypass.
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Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.