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Is a Dana 44 a one ton axle?


The Dana 44 axle is a popular choice among off-road enthusiasts and vehicle owners looking for durability and performance. However, there is often confusion about whether it qualifies as a "one-ton axle." In this article, we’ll break down the specifications and applications of the Dana 44 to clarify its classification and capabilities.


Understanding Axle Classifications


Axles are typically classified based on their load-carrying capacity, which is often associated with the vehicle's gross vehicle weight rating (GVWR). The terms "half-ton," "three-quarter-ton," and "one-ton" are commonly used to describe light-duty trucks and their corresponding axles. These classifications are not precise measurements but rather general categories that help differentiate vehicle capabilities.


Specifications of the Dana 44


The Dana 44 is a medium-duty axle that has been widely used in various vehicles, including Jeeps, Ford Broncos, and Chevy trucks. Here are some key specifications of the Dana 44:



  • Ring Gear Diameter: 8.5 inches

  • Spline Count: Typically 30 splines, though earlier versions may have fewer

  • Axle Shaft Diameter: Approximately 1.31 inches

  • Weight Capacity: Generally rated for vehicles with a GVWR of up to 6,000-6,500 pounds


These specifications place the Dana 44 in the category of a "three-quarter-ton" axle rather than a "one-ton" axle. It is designed for moderate loads and off-road use but does not have the strength or load capacity of heavier-duty axles like the Dana 60 or Dana 70, which are commonly found in one-ton trucks.


Why the Dana 44 Is Not a One-Ton Axle


To qualify as a one-ton axle, an axle must be capable of handling the higher loads associated with one-ton trucks. One-ton axles, such as the Dana 60, typically feature larger ring gears, thicker axle shafts, and higher spline counts to accommodate the increased stress. The Dana 44, while robust and versatile, lacks these features and is therefore not classified as a one-ton axle.


Applications of the Dana 44


Despite not being a one-ton axle, the Dana 44 remains a popular choice for many applications due to its balance of strength and weight. It is commonly used in:



  • Off-road vehicles that require moderate durability

  • Light-duty trucks and SUVs

  • Custom builds where weight savings are a priority


Its availability, aftermarket support, and proven performance make it a go-to option for many vehicle owners.


Conclusion


In summary, the Dana 44 is not a one-ton axle. It is best classified as a three-quarter-ton axle, offering a solid balance of strength and versatility for light-duty and off-road applications. If you’re considering an axle upgrade or replacement, understanding your vehicle's requirements and the axle's capabilities is crucial to making the right choice.


Frequently Asked Questions

Is a Dana 44 a 1 ton axle?


Front Dana 44 solid axle
The Dana 44 has seen use in 1/4-, 1/2-, 3/4-, and 1-ton rated trucks. The Dana 44 was manufactured in kingpin and ball joint variations, as well as closed and open knuckle variations.



Is a Dana 70 a 1 ton axle?


Most trucks that came from the OEM with a Dana 60 in front were paired with a Dana 70 or 14 bolt axle in the rear, and they were both called 1 ton axles. This is most likely because the rear axle in a truck carries more weight than the front (when loaded).



Is Dana 60 a 1-ton?


Dana 60 Brakes
Dana 60 axles generally come with 1-ton brakes, which should meet the stopping demands of most lifted 4x4s. Ford Super Duty axles have a metric 8-on-170mm wheel-lug pattern, but they can be converted to 8-on-6.5-, 5-on-5.5-, or 6-on-5.5-inch patterns.



Is Dana 60 stronger than Dana 44?


The Dana 60 has a larger ring gear, larger axle tubes, larger axle shafts, and overall is much stronger. All that extra strength, however, add a lot of weight. Adding more unsprung weight to your rig will make it handle worse on and off the road.



How much torque can a Dana 44 handle?


The gearing used in today's Dana 44™ axles has a 226 mm ring gear size and has a torque capacity of 8200Nm. The new generation Dana 44™ AdvanTEK® gearing has a smaller 220mm ring gear size but has the same torque capacity of 8200Nm.



What is the strongest rear end?


What Makes the 9-inch Ford Rearend So Great? From the archives: Legendary tech guru Marlan Davis explains why the 9-inch Ford is the strongest rearend out there—it's all due to “hypoid distance.”



What is so special about Dana 44?


The advantage to a high-pinion axle in a front application is the gears mesh on the drive-side of the ring gear, not the coast side. The pinion entering the housing above the centerline also helps protect the driveline from damage in the rocks. A traditional Dana 44 axle uses an 8.5-inch ring gear.



Is a Dana 44 a 1-ton axle?


Front Dana 44 solid axle
The Dana 44 has seen use in 1/4-, 1/2-, 3/4-, and 1-ton rated trucks. The Dana 44 was manufactured in kingpin and ball joint variations, as well as closed and open knuckle variations.



What is the weight rating for the Dana 44?


Most Dana 44 front ends are rated for about 3,500lbs weight capacity.



How strong are Dana 44 axles?


It used to be that the Dana 44 was considered to be a fairly stout axle. But as trails got tougher and tires got larger, the 44 got dumped in favor of even stronger hardware. But the Dana 44 is a pretty stout piece, and many companies offer parts to make your 44 even stronger than it now is.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.