What are the dimensions of the Ford puck system?
Ford does not publish one universal set of "puck" dimensions. The term covers disk‑shaped fixtures and interfaces used across Ford's manufacturing and vehicle systems, and the exact measurements vary by model, application, and production era.
Interpreting the term "puck" in Ford documentation
In Ford's internal and supplier documentation, "puck" can refer to small, flat, disk‑like components used for alignment, mounting, or locating parts. Different programs—from engine assembly jigs to battery pack interfaces—use different puck geometries. There is no single, public specification that covers all Ford puck implementations.
Common contexts
Below are the broad areas where you might encounter a puck system in Ford-related contexts. Note that exact sizes are device‑ and model‑specific.
- Engine and powertrain assembly fixtures that use pucks as locating or datum points during subassembly.
- Body-in-white (BIW) assembly interfaces where pucks help align panels or fixtures in fixturing cells.
- Battery-module or battery-pack interfaces in Ford's electrified vehicle programs, where puck-like features aid module stacking or alignment.
- Tooling and test rigs in manufacturing environments that employ puck discs as spacers or reference points.
These examples illustrate how the term travels across Ford's manufacturing and product lines. For any specific puck, the dimensional data is tied to the particular part number, fixture, or system.
Are there publicly available dimensions?
Publicly accessible data on precise puck dimensions is limited. Ford's official service manuals and engineering drawings are typically restricted to authorized personnel. However, you can pursue dimensions through certain channels or by identifying the exact fixture or part number involved.
Potential sources and approaches include:
- Official service manuals, workshop guides, and engineering bulletins provided to Ford dealers or authorized repair facilities.
- OEM or supplier catalogs for fixtures and tooling used in Ford manufacturing lines.
- Engineering drawings or dimension sheets shared under embargo or via formal NDA with Ford or its Tier 1 suppliers.
- Public photos or teardown analyses where dimensions can be inferred, with the caveat that such sources may be approximate or non-authoritative.
Because these sources are not uniformly public, obtaining exact puck dimensions generally requires model- or program-specific inquiry.
What to do if you need exact figures
If you require precise puck dimensions for a project, follow these steps to obtain reliable data.
- Identify the exact puck: determine the part number, fixture name, or subsystem (e.g., a specific engine mount jig or battery pack interface).
- Specify the Ford model, year, and production program in question, since dimensions vary by program and era.
- Request dimensioned drawings or a data sheet from Ford's official channels or from the appropriate Tier 1 supplier involved with the fixture.
- If access is restricted, negotiate an NDA or seek approved third‑party engineering documentation through authorized channels.
- For hands‑on work, verify dimensions with direct measurement of the actual puck using calibrated tools and document any tolerances, ensuring no interference with surrounding components.
Always validate dimensions against the intended application and confirm with the responsible program engineer or supplier before fabrication or procurement.
Summary
In short, there is no single set of public dimensions for a "Ford puck system." Dimensions are highly context‑dependent and tied to specific fixtures, modules, and production programs. For exact figures, you typically need model‑ and program‑specific documentation from Ford or its authorized suppliers.
Note: If you can specify the exact Ford program (e.g., which vehicle line or which manufacturing fixture you mean), I can help narrow down the likely reference and suggest the most plausible sources to consult.
What are the dimensions of the Ford pickup?
Ford F-150 Length & Wheelbase
Take a look at the measurements below: Regular Cab/6.5-Foot Bed: Length – 209.1 inches / Wheelbase – 122.8 inches. Regular Cab/8.0-Foot Bed: Length – 227.7 inches / Wheelbase – 141.5 inches. SuperCab/6.5-Foot Bed: Length – 231.7 inches / Wheelbase – 145.4 inches.
What size is the hitch pin on a f250?
Specs: Application: 2", 2-1/2" (Class III, IV, and V), and 3" trailer hitch receivers. Pin diameter: 5/8"
Are Ford and Chevy Puck systems the same?
No, Ford and Chevy puck systems are not the same; they have different puck spacing, meaning a hitch designed for one truck brand will not work with the other without an adapter. While both systems allow for gooseneck balls to be used, the specific hardware for 5th-wheel hitches is not interchangeable because the distance between the pucks is different.
Puck system differences
- Puck spacing: Ford and Chevrolet/GMC have different spacing between the "pucks" in the truck bed.
- Interchangeability: Because of the spacing difference, a 5th-wheel hitch made for a Ford cannot be used on a Chevy, and vice versa.
- Gooseneck hitches: Many gooseneck balls are designed to be compatible with both the Ford and Chevy systems, but this is for the simple gooseneck ball, not the entire 5th-wheel hitch assembly.
What this means for towing equipment
- 5th-wheel hitches: If you need to switch between a Ford and a Chevy, you will likely need a new base for your 5th-wheel hitch. Some manufacturers, like CURT, offer adapter systems that allow you to use a standard 5th-wheel hitch with a puck system, but this is not the same as the pucks being interchangeable.
- Gooseneck hitches: The hitch balls for gooseneck trailers are often compatible across brands, but always double-check the specific product to ensure it's compatible with both your truck and trailer.
Are all OEM puck systems the same?
Each OEM puck system gooseneck kit for Ford, GM, Nissan and Ram includes a make-specific gooseneck trailer ball and make-specific anchors.
