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What Ford engine to stay away from?


When it comes to purchasing a vehicle or replacing an engine, knowing which engines to avoid can save you a lot of time, money, and frustration. Ford has produced some incredible engines over the years, but like any automaker, there have been a few missteps. In this article, we’ll discuss one Ford engine that has gained a reputation for being problematic and why you might want to steer clear of it.


The Ford 6.0L Power Stroke Diesel Engine


The Ford 6.0L Power Stroke Diesel engine, produced between 2003 and 2007, is often cited as one of the most troublesome engines in Ford's history. While it was designed to be a powerful and efficient diesel engine for heavy-duty trucks, it quickly became infamous for its reliability issues. Here’s why:


Common Problems with the 6.0L Power Stroke


Owners of vehicles equipped with the 6.0L Power Stroke have reported a variety of issues that can lead to costly repairs. Below are some of the most common problems:



  • Head Gasket Failures: The 6.0L Power Stroke is notorious for head gasket failures, often caused by insufficient head bolt clamping force. This can lead to coolant leaks and engine overheating.

  • EGR Cooler Failures: The Exhaust Gas Recirculation (EGR) cooler is prone to clogging and cracking, which can result in coolant loss and engine performance issues.

  • Oil Cooler Problems: The oil cooler in this engine is prone to clogging, which can lead to reduced oil flow and overheating of the engine.

  • Injector Failures: Fuel injector issues are common, often caused by poor-quality fuel or insufficient maintenance. Replacing injectors can be a costly repair.

  • Turbocharger Issues: The variable geometry turbocharger (VGT) used in the 6.0L Power Stroke is prone to sticking due to soot buildup, leading to reduced performance and potential failure.


Why These Problems Occur


Many of the issues with the 6.0L Power Stroke stem from its design and manufacturing. The engine was developed under tight deadlines to meet new emissions standards, which led to compromises in its engineering. Additionally, the complexity of the engine's systems, such as the EGR and VGT, made it more prone to failures compared to simpler designs.


Should You Avoid the 6.0L Power Stroke?


If you’re considering purchasing a used Ford truck with a 6.0L Power Stroke engine, it’s essential to proceed with caution. While some owners have had success with these engines after addressing their known issues, the cost of repairs can quickly add up. Unless you’re prepared to invest in extensive modifications and maintenance, it’s generally best to avoid this engine altogether.


Conclusion


While Ford has produced many reliable and powerful engines, the 6.0L Power Stroke Diesel engine is one that has earned a reputation for being problematic. If you’re in the market for a Ford truck, consider looking for models with the more reliable 7.3L Power Stroke or the newer 6.7L Power Stroke engines. As always, proper maintenance and regular inspections can go a long way in ensuring the longevity of any engine.


Frequently Asked Questions

What Ford F150 engine to avoid?


Engine stalling and misfiring, especially in humid and rainy conditions, is another common issue with Ford F-150. This is especially the case in models with the 3.5L EcoBoost V6 engine. These problems can lead to reduced engine power and impact the overall driving experience.



Which Ford engine has problems?


The recalled vehicles include six 2021-2022 Ford and Lincoln models equipped with either the 2.7L or 3.0L version of the engines. The 2022 Ford Bronco Wildtrak. The SUV is one of the recalled models for engine problems, according to the National Highway Traffic Safety Administration. Courtesy of Ford Motor Co.



What year is F-150 to avoid buying?


2005 to 2008 F-150
The 2005 to 2008 models didn't improve much, as they continued to face similar engine and transmission problems. Although Ford made some fixes for these years, it still had frequent repairs and reliability concerns. To avoid potential headaches, it's best to skip these models.



What Ford motor lasts the longest?


Diesel engines.
Ford trucks and SUVs with diesel engines will last much longer than their gasoline counterparts. Diesel engines are known for their longevity, frequently surpassing 400,000 miles. There are even reports of a Ford diesel engine making it to 1 million miles.



What is the most reliable Ford ever made?


The Ford F-150, known for its remarkable durability, tops our list. For decades, this truck has been a staple in the Ford lineup, earning a reputation for being tough and reliable.



What is the bad engine in the Ford EcoBoost?


The issue is faulty intake valves on 2.7- and 3.0-liter engines in 2021–2022 Ford F-150s, Broncos, Explorers, Edges, and the Lincoln Aviator and Nautilus too. Ford and Lincoln are recalling nearly 91,000 models with the 2.7- and 3.0-liter EcoBoost engines that may fail.



What Ford V8 to avoid?


The 5.4-liter Triton engine is a member of Ford's Modular V8 engine family, introduced in 1997. The three-valve version produced from 2002 to 2008 is the most problematic and one of the most unreliable Ford engines. Although it produced decent power (295-390 hp), the engine had several glitches.



What Ford engine is the most reliable?


10 Most Reliable Ford Engines Ever Built

  • 10 289 Small Block V8.
  • 9 4.6-Liter Modular V8.
  • 8 EcoBoost Family.
  • 7 Boss 429.
  • 6 428 Cobra Jet.
  • 5 Flathead V8.
  • 4 427 Big Block V8.
  • 3 Boss 302.



What Ford engines are under investigation?


Lieff Cabraser is investigating complaints that certain 2021-2022 Ford and Lincoln vehicles equipped with 2.7L and 3.0L EcoBoost engines are subject to sudden and potentially catastrophic engine failures, including while in operation at highway speeds.



Which Fords have transmission problems?


Ford's PowerShift dual clutch transmission was used in 2010. Vehicles impacted are the Ford Fiesta (model years 2011-2016) and the Ford Focus (model years 2012-2016) equipped with a PowerShift transmission.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.