What goes wrong with Ford Fusions?
Ford Fusions show a mixed reliability picture that varies by model year and how well the car has been maintained. The most frequent trouble spots across generations tend to cluster around the automatic transmission, electric power steering, and certain engine/electrical systems. This article surveys the common failure modes, recalls, and practical tips for evaluating a used Fusion.
Overview of reliability by generation
Over its 2006–2020 lifespan, the Fusion evolved from a conventional family sedan to a more technology-heavy model. Early models carried more driveline and electrical complaints, while later versions improved in some areas but still faced specific issues tied to engines, transmissions, and onboard systems. The exact risk depends on year, trim, and how diligently the vehicle was maintained.
First generation (2006–2012) issues
This era includes the original design and powertrains that formed most owners’ early impressions of the Fusion. The following problems were among the most frequently reported by owners and service departments.
- Automatic transmission concerns: Some early six-speed automatics exhibited rough shifting, shuddering, hesitations, or eventual wear that required service or replacement.
- Electric power steering (EPAS) problems: Loss of steering assist or fluctuating steering feel could occur, sometimes prompting repairs or software updates.
- Engine and fuel-system quirks: Reports included higher-than-average oil consumption in certain four-cylinder engines and occasional misfires requiring ignition or fuel-system attention.
- HVAC and electrical glitches: A/C performance issues and intermittent electrical faults appeared in some examples, often tied to sensor or module failures.
- Interior moisture and leaks: A subset of units experienced water intrusion around doors or HVAC drainage paths, leading to damp carpeting.
These patterns highlight the importance of maintenance history and a careful pre-purchase inspection for first-generation Fusions.
Second generation (2013–2020) issues
The mid-life redesign brought a modernized interior and new engines, but it also shifted the problem set in detectable ways. Owners and technicians often point to these concerns in later models.
- Transmission and driveline notes: While many examples performed well, some configurations—especially early in the second generation—suffered shifting irregularities or wear in automatic transmissions.
- EcoBoost engine concerns: Turbocharged engines used in several trims drew attention for oil consumption, turbocharger wear, or carbon buildup in high-mileage cars.
- Infotainment and electronics: The MyFord Touch/Sync systems could be slow, glitchy, or prone to sensor or software faults, leading to complaints and occasional campaigns.
- Climate control and HVAC reliability: Issues with blower fans, blend doors, or A/C compressor failures appeared in some examples.
- Electrical system and sensor faults: A range of electrical gremlins—fault codes, warning lights, or sensor faults—occurred on a minority of cars.
In sum, later-model Fusions offered more technology and efficiency but still carried reliability caveats tied to engines, transmissions, and onboard electronics.
Common threads across generations
Several themes recur across the Fusion lineup, influencing ownership costs and reliability perceptions. These patterns help explain why some used examples require more attention than others.
- Recalls and service campaigns: Ford has issued multiple recalls and updates across Fusion years, including interventions related to steering, airbags, and various sensors. VIN checks and confirmed service history are crucial before purchase.
- Maintenance-dependence: Many issues surface or worsen as mileage climbs, especially when critical fluids (engine oil, transmission fluid, coolant) and cooling-system components have not been maintained on schedule.
- Cost of ownership: When problems arise, the necessary repairs (transmission work, turbo maintenance, or electronics replacements) can be costly relative to routine maintenance.
These cross-cutting themes suggest that proactive maintenance and timely recall service are key to long-term Fusion reliability.
What to watch for when buying a used Fusion
If you’re evaluating a used Ford Fusion, a targeted checklist can help identify potential trouble spots before you buy.
- VIN-based recall and service history: Verify that all open recalls have been addressed and review past service notes for transmission, EPAS, and electronics work.
- Test drive and drivetrain evaluation: Listen for smooth, confident shifts; assess steering effort and feedback; and observe engine response under acceleration.
- Electrical and infotainment checks: Ensure that the MyFord Touch/ Sync systems function reliably without persistent lag, resets, or errors.
- Climate control and HVAC checks: Confirm effective cooling and heating, and listen for unusual sounds from the blower or compressor.
- Interior integrity and weather sealing: Look for signs of water intrusion, damp carpets, or door seal failures that can indicate leaks.
- Maintenance history and mileage: Favor vehicles with complete maintenance records, especially for transmission service, oil changes, and turbocharged engine care if applicable.
A thorough pre-purchase inspection by a qualified mechanic can uncover hidden issues and help estimate future maintenance costs.
Summary
The Ford Fusion offers practicality and efficiency but carries a reliability profile that varies by generation and upkeep. The most commonly reported problems cluster around transmissions, electric power steering, and certain engine/electrical systems, with climate control and infotainment issues appearing in some years. Prospective buyers should perform thorough recall checks, review maintenance histories, and consider a professional inspection to gauge the likely cost of ownership over time.
What year fusions have transmission problems?
The recall affected 2013 – 2016 Fusions. In addition to the official recall, many Ford Fusion owners have reported serious transmission issues at relatively low mileage.
What years did Ford Fusion have problems?
Worst Ford Fusion Models to Buy
| Model Year | Number of Complaints | Most Prevalent Issue |
|---|---|---|
| 2011 | 2,860 (Fusion Hybrid) | Power Steering |
| 2011 | 2,676 (Fusion) | Power Steering |
| 2012 | 2,461 | Transmission |
| 2013 | 1,841 | Power Steering |
Does a Ford Fusion have any issues?
The 2020 Ford Fusion has been known to experience several transmission-related issues, with owners reporting problems that affect drivability and long-term reliability. One of the most common complaints involves transmission slipping, where the vehicle struggles to maintain proper gear engagement.
Is a Ford Fusion a reliable car?
Every Ford Fusion model year has a different history, but in general, you can expect good reliability. Overall, we give the Fusion a reliability rating of 4.0 out of 5.0. That's above average in terms of all vehicles but slightly below average when compared to other sedans.
