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What year did the Ford V10 have spark plug problems?

The Ford V10 engine has faced a well-documented issue with spark plug problems, which affected certain model years. This article delves into the details of when these problems occurred and what caused them.


The Ford V10 Engine


The Ford V10 engine was introduced in 1997 and was primarily used in Ford's larger vehicles, such as the F-250 and F-350 Super Duty trucks, as well as the Econoline/E-Series vans. The V10 engine provided a powerful alternative to the more common V8 engines in these heavy-duty vehicles.


Spark Plug Problems


The Ford V10 engine experienced a significant issue with its spark plugs, which affected certain model years. The spark plug problems were most prevalent in V10 engines produced between 2004 and 2008.


The primary cause of the spark plug problems was the design of the spark plugs themselves. The V10 engine used long, thin spark plugs that were prone to breaking during removal or replacement. This issue was exacerbated by the tight engine compartment, which made accessing the spark plugs challenging.


When the spark plugs broke, it often resulted in significant damage to the cylinder head, requiring expensive repairs. This problem led to a class-action lawsuit against Ford, which was ultimately settled in 2013.


Affected Model Years


The Ford V10 spark plug problems were most prevalent in the following model years:



  • 2004-2008 Ford F-250 and F-350 Super Duty trucks

  • 2004-2008 Ford Econoline/E-Series vans


While the spark plug issues were not universal across all V10 engines in these model years, they were widespread enough to be a significant concern for owners and mechanics.p>

Addressing the Problem


Ford eventually addressed the spark plug problem by redesigning the spark plugs and providing extended warranties for affected vehicles. Owners of affected vehicles were able to have the spark plugs replaced at no cost, and the redesigned plugs were less prone to breaking.p>

Despite these efforts, the spark plug issues with the Ford V10 engine remain a cautionary tale for vehicle owners and manufacturers alike. The importance of thorough design and testing, as well as proactive customer support, is clearly demonstrated by this case.

What is the best year of the Ford V10 engine?


Many consumers point to any V10 Triton produced from 2005 onward as the most reliable model year for the powerplant. In 2005, The V10 Triton adopted a three-valve setup to replace the two-valve configuration, which resulted in 362 horsepower and 460 lb-ft of torque.



What year did Ford fix the spark plug problem?


That original 2006 TSB has been updated several times, with the final one being TSB 08-7-6 (you can easily find it on the web). For 2008, Ford redesigned the 3V cylinder head to use a new one-piece spark plug.



Why are V10 engines going away?


First of all, FIA, the governing body, decided at one point, that 3.0L V10 engines were too strong and wasteful, so they decided to reduce them to 2.4 V8. Those engines were no joke, even at very start, Cosworth claimed theirs can rev above 20.000 RPM.



Which Ford engines have spark plug problems?


One of the common issues of the modular platform was its tendency to blow out spark plugs. This issue happened the most on the 5.4 Triton from 1997 to 2003. During this era, the motor commonly powered the F-Series pickups, E-Series vans, and the Expeditions/Navigators.



What year did the Ford V10 go to 3 valve?


A number of different head designs and block upgrades would follow the V10 throughout production, with a spark plug thread blowout issue addressed in 2002, and a 3-valve upgrade made in 2005. The latter boosted power to 362 horses and 460 lb-ft of torque.



What year does the Ford V10 have spark plug problems?


One of the most notorious issues with early V10 engines (1999 – 2005) is the tendency for spark plugs to blow out of the cylinder head.



Which Triton engine to avoid?


The only one to really avoid is the 5.4 3v Triton which was in the F150 from 04-10. The smaller 4.6 Triton doesn't share any of those issues and, while not as fast, is very reliable. The 97-03 5.4 Triton is the 2v version and does not have cam phasers, nor does it have issues with plugs sticking.



What was Ford's most reliable engine?


Reaching over 500,000 miles on average, the 6.7 Power Stroke engine is the best in reliability, with some Ford enthusiasts reporting the success of their diesel engines at 1.3 million miles.



What is the life expectancy of a Ford V10 engine?


If you are looking to buy a used V10 engine that is averagely handled, you can expect it to run for at least 200,000 before it makes you face any problem on running. Also, remember that V10 is not manufactured to run fast, and hence, it does not catch a huge pace. However, it does handle off-road operations.



What year to avoid Ford V10 engine?


Worst Years of Ford V-10 to Avoid

Worst YearIssues
2001 Ford V-10Poor mileage Gear shifting problems
2003 Ford V-10Leaks through the PCV hose cracks. The exhaust manifold rots and breaks Exhaust leaks
2017 Ford V-10Compression loss-induced cylinder misfires Gear-shifting problems


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.