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Where were Ford Fusions made?


The Ford Fusion, a popular midsize sedan known for its reliability and sleek design, has been a staple in the automotive market for years. If you're curious about where this vehicle was manufactured, you're not alone. Understanding the production history of the Ford Fusion can provide insight into its quality and the global reach of Ford's manufacturing operations.


Manufacturing Locations of the Ford Fusion


The Ford Fusion was produced in multiple locations during its production run, which spanned from 2005 to 2020. Here are the key manufacturing sites:



  • Hermosillo, Mexico: The majority of Ford Fusions were manufactured at the Hermosillo Stamping and Assembly Plant in Sonora, Mexico. This facility was the primary production site for the Fusion throughout its lifecycle. The plant is known for its high-quality standards and efficient production processes.

  • Flat Rock, Michigan (United States): For a brief period, Ford also produced the Fusion at its Flat Rock Assembly Plant in Michigan. This was part of Ford's strategy to meet high demand for the vehicle in the North American market.


Why Was the Ford Fusion Made in Mexico?


Ford's decision to manufacture the Fusion in Mexico was driven by several factors:



  • Cost Efficiency: Manufacturing in Mexico allowed Ford to reduce production costs while maintaining high-quality standards.

  • Proximity to Key Markets: The Hermosillo plant's location made it easier to supply vehicles to the United States and other markets in the Americas.

  • Skilled Workforce: The Hermosillo facility is staffed by a skilled workforce with extensive experience in automotive manufacturing.


The End of Ford Fusion Production


In 2020, Ford discontinued the Fusion as part of its shift away from sedans to focus on SUVs, trucks, and electric vehicles. The Hermosillo plant has since been repurposed for the production of other Ford models, including electric vehicles, as the company adapts to changing market demands.


While the Ford Fusion is no longer in production, its legacy as a reliable and stylish midsize sedan lives on. If you own a Fusion or are considering purchasing a used one, you can take pride in its well-crafted design and the global effort that went into its production.


Frequently Asked Questions

What year Fusion to stay away from?


Model Years to Avoid
The 2010 Ford Fusion and 2013 Ford Fusion are two model years that potential buyers should be wary of. 2010 was plagued with transmission issues and power steering failures, while the 2013 model year was recalled nearly 19 times for various problems, including engine stalling.



How do I know where my Ford Fusion was built?


Your vehicle's place of manufacturing is listed under "Final Assembly Plant" near the bottom of the vehicle's window sticker. Notes: If you do not have a window sticker, and your vehicle is from 2007 or newer, you can request a replacement from the Ford Show Parts website or by calling 1-800-367-3788.



What years did Ford Fusion have transmission problems?


Ford Fusion Transmission Issues
In the time we have been taking Fusion cases, we have become aware of the following alarming issues with models Fusion models 2010 through 2016: Jerking, shuddering, or jolting when shifting gears. RPM malfunctions. Electrical malfunctions.



Why is Ford discontinuing the Fusion?


The Fusion enjoyed a successful run, consistently ranking among the top-selling mid-size sedans in the United States. However, the growing popularity of SUVs and trucks, coupled with Ford's strategic shift towards these segments, ultimately led to the Fusion's discontinuation in 2020.



Where is the Ford Fusion manufactured?


Hermosillo, Mexico
Hermosillo, Mexico: Ford Fusion, Lincoln MKZ.



Where was the Ford Fusion built?


The American mid-sized Ford Fusion sedan was introduced for the 2006 model year, with production started on 1 August, 2005 in Sonora, Mexico. The second-generation model, built on Ford's CD4-platform, is still built in Sonora, Mexico and - until 2016 - was also built in Flat Rock, Michigan, USA.



How can I tell where my car was built?


If you have access to a vehicle, the easiest way is to check the driver's-side doorjamb; there, the manufacturer will state in plain English where a vehicle's final assembly took place and when it was assembled.



What Ford models are made in the USA?


Where Are Ford Vehicles Made?

  • Flat Rock, MI: Ford Fusion, Ford Mustang.
  • Wayne, MI: Ford Focus.
  • Kansas City, MO: Ford F-150.
  • Louisville, KY: Ford Escape.
  • Chicago, IL: Ford Explorer.



What Ford vehicles are made in the USA?


Where Are Ford Vehicles Made?

  • Flat Rock, MI: Ford Fusion, Ford Mustang.
  • Wayne, MI: Ford Focus.
  • Kansas City, MO: Ford F-150.
  • Louisville, KY: Ford Escape.
  • Chicago, IL: Ford Explorer.



What year is the best Ford Fusion?


Which Ford Fusion years are the best? Undoubtedly the newest ones, 2019 and 2020. These are the best-equipped versions, they tend to have the least wear and tear on them, and they have good reliability records according to data from places like Consumer Reports, J.D. Power, and RepairPal.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.